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Computer vision builds a connection between image processing and industrials, bringing modern perception to the automated manufacture of magnetic tiles. In this article, we propose a real-time model called MCuePush U-Net, specifically designed for saliency detection of surface defect. Our model consists of three main components: MCue, U-Net and Push network. MCue generates three-channel resized inputs, including one MCue saliency image and two raw images; U-Net learns the most informative regions, and essentially it is a deep hierarchical structured convolutional network; Push network defines the specific location of predicted surface defects with bounding boxes, constructed by two fully connected layers and one output layer. We show that the model exceeds the state of the art in saliency detection of magnetic tiles, in which it both effectively and explicitly maps multiple surface defects from low-contrast images. The proposed model significantly reduces time cost of machinery from 0.5 s per image to 0.07 s and enhances detection accuracy for image-based defect examinations.

Carbon dots (CDs) display tunable photoluminescence and excitation-wavelength dependent emission. The color of fluorescence is affected by electronic bandgap transitions of conjugated π-domains, surface defect states, local fluorophores and element doping. In this review (with 145 refs.), the studies performed in the past 5 years on the relationship between the fluorescence mechanism and modes for modulating the emission color of CDs are summarized. The applications of such CDs in sensors and assays are then outlined. A concluding section then gives an outlook and describes current challenges in the design of CDs with different emission colors. Graphical abstract Schematic representation of the relationship between the color-emitting (blue, green, yellow, red and multicolor) modulation of carbon dots and fluorescence mechanism including bandgap transitions of conjugated π-domains and surface defect states.

Since surface defect detection is significant to ensure the utility, integrality, and security of productions, and it has become a key issue to control the quality of industrial products, which arouses interests of researchers. However, deploying deep convolutional neural networks (DCNNs) on embedded devices is very difficult due to limited storage space and computational resources. In this paper, an efficient lightweight convolutional neural network (CNN) model is designed for surface defect detection of industrial productions in the perspective of image processing via deep learning. By combining the inverse residual architecture with coordinate attention (CA) mechanism, a coordinate attention mobile (CAM) backbone network is constructed for feature extraction. Then, in order to solve the small object detection problem, the multi-scale strategy is developed by introducing the CA into the cross-layer information flow to improve the quality of feature extraction and augment the representation ability on multi-scale features. Hereafter, the multi-scale feature is integrated to design a novel bidirectional weighted feature pyramid network (BWFPN) to improve the model detection accuracy without increasing much computational burden. From the comparative experimental results on open source datasets, the effectiveness of the developed lightweight CNN is evaluated, and the detection accuracy attains on par with the state-of-the-art (SOTA) model with less parameters and calculation.

Metal surface defect detection has been a challenge in the industrial field. The current metal surface defect algorithms target only at a few types of defects and fail to perform well on defects with different scales. In this paper, a large number of metal surface defects are studied based on GC10-DET data set. An improved yolov5 detection network is designed targeting defects of various scales, especially of small-scaled objects, using a specific data enhancement method to regularize and an effective loss function to address data imbalance caused by small-scaled object defects. Finally, the comparative experiment on GC10-DET data set proves the major improvements on accuracy superiority of the proposed method.

Machine vision-based inspection technologies are gaining considerable importance for automated monitoring and quality control of manufactured products in recent years due to the advent of Industry 4.0. The involvement of advanced deep learning methods is a significant factor contributing to the advent of robust vision-based solutions for improving inspection accuracy at a significantly lower cost in manufacturing industries. The requirement of computational resources and large training datasets hinders the deployment of these solutions to manufacturing shop floors. The present research work develops an image-based framework considering pre-trained Convolutional Neural Network (CNN), ResNet-101 to detect surface defects with the minimum training datasets and computational requirements. The outcomes of the proposed framework are substantiated through a case study of detecting commonly observed surface defects during the centerless grinding of tapered rollers. The image datasets consisting of standard tapered rollers and three common defect classes are captured and enriched further with the help of the data augmentation technique. The present work employs ResNet-101 for feature extraction combined with and multi-class Support Vector Machine (SVM) as a classifier to detect defective images. The effects of the feature extraction layer (fc1000) and pooling layer (pool5) activation are explored to achieve the desired prediction abilities. The testing trials demonstrate that the proposed framework effectively performs image classification, achieving 100% precision for the ‘Good’ class components. The study showed that the proposed approach could overcome the requirements of large training datasets and higher computational power for deep learning models. The proposed system can be of significant importance for Micro, Small, and Medium Enterprises (MSMEs) and Small and Medium-sized Enterprises (SMEs) as an alternative to conventional labor-intensive manual inspection techniques.

It is important to accurately classify the defects in hot rolled steel strip since the detection of defects in hot rolled steel strip is closely related to the quality of the final product. The lack of actual hot-rolled strip defect data sets currently limits further research on the classification of hot-rolled strip defects to some extent. In real production, the convolutional neural network (CNN)-based algorithm has some difficulties, for example, the algorithm is not particularly accurate in classifying some uncommon defects. Therefore, further research is needed on how to apply deep learning to the actual detection of defects on the surface of hot rolled steel strip. In this paper, we proposed a hot rolled steel strip defect dataset called Xsteel surface defect dataset (X-SDD) which contains seven typical types of hot rolled strip defects with a total of 1360 defect images. Compared with the six defect types of the commonly used NEU surface defect database (NEU-CLS), our proposed X-SDD contains more types. Then, we adopt the newly proposed RepVGG algorithm and combine it with the spatial attention (SA) mechanism to verify the effect on the X-SDD. Finally, we apply multiple algorithms to test on our proposed X-SDD to provide the corresponding benchmarks. The test results show that our algorithm achieves an accuracy of 95.10% on the testset, which exceeds other comparable algorithms by a large margin. Meanwhile, our algorithm achieves the best results in Macro-Precision, Macro-Recall and Macro-F1-score metrics.

In recent years, deep learning methods have been widely used in various industrial scenarios, promoting industrial intelligence. Real-time surface defect inspection of industrial products is one of the research focuses in industry. Surface defect inspection methods based on deep learning show great advantages and make it possible to detect defects in real time with high accuracy. From the perspective of real-time inspection, according to different types of surfaces in industry, this paper reviews the latest deep learning-based surface defect inspection methods from three levels: defect classification, defect detection and defect segmentation. After that, this paper introduces commonly used metrics for evaluating the performance of surface defect inspection models and public surface defect datasets. Then, this paper discusses the challenges faced by deep learning-based real-time surface defect inspection methods, including the acquisition of surface defect datasets, balancing the accuracy and speed of inspection models, and the application in industrial environments. Finally, this paper provides an outlook on the future development trend of surface defect inspection.

Automated surface-anomaly detection using machine learning has become an interesting and promising area of research, with a very high and direct impact on the application domain of visual inspection. Deep-learning methods have become the most suitable approaches for this task. They allow the inspection system to learn to detect the surface anomaly by simply showing it a number of exemplar images. This paper presents a segmentation-based deep-learning architecture that is designed for the detection and segmentation of surface anomalies and is demonstrated on a specific domain of surface-crack detection. The design of the architecture enables the model to be trained using a small number of samples, which is an important requirement for practical applications. The proposed model is compared with the related deep-learning methods, including the state-of-the-art commercial software, showing that the proposed approach outperforms the related methods on the specific domain of surface-crack detection. The large number of experiments also shed light on the required precision of the annotation, the number of required training samples and on the required computational cost. Experiments are performed on a newly created dataset based on a real-world quality control case and demonstrates that the proposed approach is able to learn on a small number of defected surfaces, using only approximately 25–30 defective training samples, instead of hundreds or thousands, which is usually the case in deep-learning applications. This makes the deep-learning method practical for use in industry where the number of available defective samples is limited. The dataset is also made publicly available to encourage the development and evaluation of new methods for surface-defect detection.

Detection of surface defects in manufacturing systems is crucial for product quality. Detection of surface defects with high accuracy can prevent financial and time losses. Recently, efforts to develop high-performance automatic surface defect detection systems using computer vision and machine-learning methods have become prominent. In line with this purpose, this paper proposed a novel approach based on Depth-wise Squeeze and Excitation Block-based Efficient-Unet (DSEB-EUNet) for automatic surface defect detection. The proposed model consists of an encoder–decoder, the basic structure of the Unet architecture, and a Depth-wise Squeeze and Excitation Block added to the skip-connection of Unet. First, in the encoder part of the proposed model, low-level and high-level features were obtained by the EfficientNet network. Then, these features were transferred to the Depth-wise Squeeze and Excitation Block. The proposed DSEB based on the combination of Squeeze-Excitation and Depth-wise Separable Convolution enabled to reveal of critical information by weighting the features with a lightweight gating mechanism for surface defect detection. Besides, in the decoder part of the proposed model, the structure called Multi-level Feature Concatenated Block (MFCB) transferred the weighted features to the last layers without losing spatial detail. Finally, pixel-level defect detection was performed using the sigmoid function. The proposed model was tested using three general datasets for surface defect detection. In experimental works, the best F1-scores for MT, DAGM, and AITEX datasets using the proposed DSEB-EUNet architecture were 89.20%, 85.97%, and 90.39%, respectively. These results showed the proposed model outperforms higher performance compared to state-of-the-art approaches.

Aiming at the problems of inefficient detection caused by traditional manual inspection and unclear features in metal surface defect detection, an improved metal surface defect detection technology based on the You Only Look Once (YOLO) model is presented. The shallow features of the 11th layer in the Darknet-53 are combined with the deep features of the neural network to generate a new scale feature layer using the basis of the network structure of YOLOv3. Its goal is to extract more features of small defects. Furthermore, then, K-Means++ is used to reduce the sensitivity to the initial cluster center when analyzing the size information of the anchor box. The optimal anchor box is selected to make the positioning more accurate. The performance of the modified metal surface defect detection technology is compared with other detection methods on the Tianchi dataset. The results show that the average detection accuracy of the modified YOLO model is 75.1%, which ia higher than that of YOLOv3. Furthermore, it also has a great detection speed advantage, compared with faster region-based convolutional neural network (Faster R-CNN) and other detection algorithms. The improved YOLO model can make the highly accurate location information of the small defect target and has strong real-time performance.