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Dyes from industrial wastewaters represent one of the most hazardous pollutants as they are not effectively biodegradable. The present work is focused to study the novel properties of keratin-polyamide blend nanofibrous filtration membranes for treating wastewaters containing dye. Keratin protein was extracted from goat hair, a tannery waste through sulphitolysis process. The extracted keratin was blended with polyamide to prepare a nanofibrous membrane through the electrospinning process. The fabricated pristine polyamide and keratin-altered polyamide membranes were characterized and compared for their properties. Effects of solution pH, dye concentration, membrane flux, and membrane capacity have been examined. Very fine nanofibers and enhanced porosity drive the membrane to enhanced flux and higher filtration efficiencies. At pH 2, the dye removal efficiency of the blend membranes was 100, 99, 98, 90, and 83% for 100, 200, 250, 300, and 400 ppm concentrations of dye, respectively. The keratin–polyamide blend membrane exhibited better properties in all aspects. The results of this present investigation indicate that the presence of keratin in filtration membranes is promising for dye removal from the effluents.

To mitigate the negative environmental and public health concerns associated with increased industrial discharges amid the rapid industrial growth, sub-Saharan African countries have instituted several environmental regulations and policies. However, a paradox of good environmental policies but inadequate enforcement exists in most of these countries, with information on the pollution level unknown due to poor monitoring resources. In this study, potentially toxic heavy metal contamination and physicochemical characteristics in effluents and dumpsite soils of two tanneries in Kenya (DB) and South Africa (BO) were evaluated during the dry and rainy season of 2018. Pollution levels and ecological risk in the dumpsite soils were assessed by adopting geoaccumulation index ( I geo ), contamination factor (CF), pollution load index (PLI), and ecological risk index (PRI). The results showed that the mean final effluent concentration for total dissolved solids (TDS), chemical oxygen demand (COD), and Cr, Cu, Fe, Ni, Zn, and Cd for BO (2127, 890, 1.82, 1.38, 1.96, 0.60, 1.21, and 1.16, respectively) and DB tanneries (8157, 1369, 7.90, 0.69, 1.05, 0.60, 1.72 mg/L, respectively) were above the limits of emission guidelines. The mean Cr and Cr(VI) concentrations in tannery dumpsite soils (204.9 ± 29.1 and 0.31 ± 0.01 and 943 ± 29.8 and 0.4 ± 0.07 mg/kg for BO and DB, respectively) and Fe (2498 ± 62 mg/kg in DB) exceeded acceptable thresholds of the World Health Organization (WHO), Food and Agriculture Organization (FAO), and local background levels. A positive strong correlation was observed between Cr and organic matter, OM ( r > 0.7, p < 0.001), electrical conductivity, EC ( r  = 0.99, p < 0.05), and As ( r = 0.62; p < 0.05), suggesting a common anthropogenic point source. The mean PLI values of 5.3 and 1.6 for DB and BO dumpsites indicated significant pollution of the soils with heavy metals, specifically Cr ( I geo = 18 and 2.4 for DB and BO, respectively). Similarly, PRI values of 174.8 and 57.4 indicated a moderate and low potential ecological risk for DB and BO tannery dumpsite, respectively, with several plants sampled within the two sites exhibiting elevated levels of Cr contamination. In summary, these results provide scientific insights on the need for both improved effluent management and treatment technologies of tannery wastes, coupled with the strengthening of continuous monitoring and enforcement for compliance of industrial discharges in sub-Saharan countries.

The studies presented in this work show that solid tannery waste-like shavings can be used as high-protein materials for fertilizer production following the concept of the circular economy. To select appropriate process parameters (mass ratio of shavings meal to the hydrolyzing agent (S:L), hydrolysis medium concentration, temperature) and to ensure the highest possible hydrolysis efficiency, it is useful to apply the well-known response surface methodology (RSM). The analyses revealed that chromium shavings (SCr) were most preferably treated with 10% KOH in a ratio of S:L 1:1 with the process being carried out at 160 °C (6.59% N). The optimal hydrolysis conditions for non-chromium (S) shavings were: S:L ratio 1:2, 10% H 2 SO 4 , and temperature 160 °C (4.08% N). Chromium concentrations in hydrolysates from S and SCr shavings obtained under optimal conditions were 15.2 mg/kg and 9483 mg/kg, respectively. Hydrolysate samples were analyzed by reversed-phase high-pressure liquid chromatography (RP-HPLC) that revealed that the type of hydrolysis (acidic/alkaline) affects the amino acid profile. Approximately 4.5 times more amino acids were extracted in the KOH environment than during acidic treatment. The hydrolysates contained mainly glycine, alanine, and proline, which are primarily responsible for stimulating plant growth by supporting chlorophyll synthesis, chelating micronutrients, improving pollen fertility, or resistance to low temperatures. The conversion of tannery waste into fertilizer requires the control of contaminant levels, especially chromium, which can oxidize to the carcinogenic form Cr(VI) that is hazardous to humans and the environment.

The art of using animal hides, an apparent waste from the meat processing industry, goes back to the dawn of humanity and was highly demanded for leather manufacturing. In Ontario (Canada), small- and medium-sized abattoirs process all together approximately 300,000 sheep and 100,000 cattle per year, and for decades, the collected hides and skins have been processed into leather. However, there has been a decline in the price as well as in the demand for animal hides in the last few years, mainly due to increased customer interest in synthetic materials. This has significantly impacted small- and medium-scale abattoirs as they are left with no other option but to landfill these hides, which is not a sustainable approach. This review discusses the alternative approaches available for the management of animal hides, including those also suitable for tannery residues, which can economically and environmentally benefit society. These benefits include the production or generation of energy, compost, yarn, and medicinal goods, among other beneficial uses.

In the present work, a study was carried out on the dosage of wastes from the chemical industry (tannery sludge) and civil construction (concrete and plaster) in mixtures used in concrete blocks’ production. The objective was the application of these blocks in paving. The characterization of the materials used was performed employing X-ray diffractometry (XRD), scanning electron microscopy (SEM), and energy-dispersive X-ray spectroscopy (EDS). The effect of the different residues on the blocks’ properties was evaluated through compressive strength, flexion-traction, water absorption, abrasion resistance, and leaching tests. The results indicated that the concrete paving blocks produced with the addition of residues did not obtain gains in the values of mechanical resistance to compression and traction in bending compared to blocks made with standard raw material. However, the blocks produced with construction waste presented satisfactory results for application in street paving after 7 days of concrete curing, reaching values between 36.54 and 44.6 MPa for the mentioned properties. These values also increased to 21.4% within 28 days of curing. The blocks produced with plaster showed values between 37.03 and 39.85 MPa after 28 days of curing, allowing their use for street paving. On the other hand, the blocks containing residues from the chemical industry had lower strengths, reaching a maximum of 29.36 MPa after 28 days of curing. In addition, it was also noted that the blocks produced with recycled concrete showed an improvement in performance for a composition of 50% recycled material.

This study makes use of tannery waste to produce biodiesel using a nano-sulfated zirconia catalyst (ferric-manganese-doped sulfated zirconia). It was through a modified wetness impregnation method that the catalyst was prepared which was then characterized by scanning electron microscopy (SEM), X-ray diffraction (XRD), and Fourier transform infrared spectroscopy (FTIR). The catalytic property of the synthesized catalyst was determined by using it to produce biodiesel from tannery waste sheep fat. A study was carried out to find the effect of the different parameters affecting the process. Optimized conditions of 15:1 methanol to fat molar ratio and catalytic loading of 8 wt% at 65 °C with a stirring rate of 400 rpm for a reaction duration of 300 min gave a maximum yield of 98.7 wt%. The performance of the catalyst during recycling was analyzed by conducting reusability study. The reused catalyst gives a maximum yield above 90 wt% up to five cycles with a catalyst recovery of 88 wt%. ASTM D6751 standard was used to compare the analyzed fuel properties of the biodiesel.

The tannery industries generate a solid waste known as tannery sludge, which is composed of organic and inorganic compounds, mainly chromium (Cr). When Cr is not removed from the tannery sludge, this solid waste is metal-rich and its application could affect the soil microorganisms. Alternatively, the composting of the tannery sludge can contribute to decreasing the concentration of Cr in the composted tannery sludge (CTS). However, in some cases, the concentration of Cr remains high in the CTS. During the last 10 years, the Cr-rich CTS has been successively applied in the soil, and its effect on soil microbial properties was verified. Here, we discuss the effect of successive applications of Cr-rich CTS on soil microbes. Interestingly, the findings have shown that successive applications of Cr-rich CTS selected specific soil microbial groups with potential functions. In addition, the studies added a new focus to further research evaluating the potential effect of successive applications of Cr-rich CTS on the rare microbial community.

Due to the high toxicity of effluents radiating from tannery industries, there is a need for effluent treatment so as to limit its dangerous impacts on the environment. Fabricating responsive membranes is gaining significant interest in wastewater treatment applications. This study investigates the preparation, characterization, permeation, and antifouling properties of the keratin-polysulfone blend membranes. Keratin, a bioinspired material, is used as the responsive element along with the polysulfone matrix, which together acts as the responsive membranes for efficient filtration. Keratin was extracted from the goat hair, a tannery waste, through ball milling—an ecological, cost-effective, and time-consuming method. Keratin-polysulfone was blended in the ratio 95:5 (v/v) in their respective solvents to prepare nanofiltration membranes. The morphology of the membranes shows the random arrangement of fibers with the interstitial spaces. Contact angle measurements reveal that the keratin-polysulfone blend membranes are partially hydrophilic, which in turn resulted in good antifouling properties. Improved porosity of the fabricated membranes enabled good absorption capacity, and enhanced mechanical properties are an added advantage for the fabricated membranes. Since the membrane showed enhanced filtration property, the post-tanning effluents from the leather industry have been treated by the keratin-polysulfone fabricated membranes. The treated effluent showed a maximum percentage reduction in chemical oxygen demand (COD) and biological oxygen demand (BOD) concentrations of about 53% and 66%, respectively. The dye removal efficiency of the fabricated membrane is reported to be 76%. Thus, filtration efficiency has been established paving a way for treating effluents in an efficient way.

The process of composting has been proposed as a biological alternative to improve the quality of tannery sludge (TS) by the action of microbial communities. However, there is limited knowledge about the dynamic of these microbial communities during the composting process. This study assessed the responses of bacterial and archaeal communities during TS composting using the 16S rRNA sequencing. The composting process occurred within 90 days, and samples of compost were collected on day 7 (d7; mesophilic stage), 30 (d30; thermophilic stage), 60 (d60; cooling stage), and 90 (d90; maturation stage). The results showed a succession of microbial phyla during the composting with enrichment of Synergistetes, WS1, and Euryarchaeota at the mesophilic stage, while at the thermophilic stage, there was an enrichment of Hydrogenedentes, WPS-2, Chloroflexi, and Deinococcus-Thermus. At the cooling stage, there was an enrichment of Kiritimatiellaeota, and at the maturation stage, there was an enrichment of Entotheonellaeota, Dadabacteria, Nitrospirae, Dependiatiae, and Fibrobacteres. When analyzing the drivers influencing microbial communities, Cr and pH presented more negative correlations with general phyla. In contrast, S, C, K, temperature, and N presented more positive correlations, while Ni, Cd, and P showed fewer correlations. According to niche occupancy, we observed a decreased proportion of generalists with a consequently increased proportion of specialists following the composting process. This study showed that different stages of the composting present a specific microbial community structure and dynamics, which are related to some specific composting characteristics.

The disposal of tannery sludge (TNS) without treatment causes severe toxic metal contamination in the ecosystem and food chain. Hence, eco-friendly solid waste management is essentially needed for the tanneries. The aim of this study was to degrade the raw TNS into composted sludge using coir pith (CP) as an adsorbent for organic compounds and other pollutants and Nava Rasa Karaisal (NRK) as a consortium of microorganisms. The TNS treated with CP and NRK showed decolorization and a reduction in pH. After the treatment, the electrical conductivity decreased from 24.7 to 6.31 μS/cm; total dissolved solids (28.4 ppm), salinity (21.2 ppm) and dissolved oxygen (7.5 mg/L) in the untreated TNS were reduced to 10.9 ppm, 4.9 ppm, and 4.6 mg/L in the TNS+CP+NRK treatment, respectively. SEM analysis showed small, smooth-walled structures on the surface of composted TNS compared to rough textures on the untreated TNS. Energy-dispersive spectroscopy analysis showed a higher number of elements in NRK (16) than in untreated sludge (8). Four different bacteria and six fungi were dominant in the treated tannery waste. The effect of different dilutions (12.5%, 25%, 50%, 75%, and 100%) of treated TNS on seed germination of Vigna radiata L. was carried out to check the feasibility of using the treated TNS for plant irrigation and growth. The results showed maximum growth at lower concentrations (12.5% and 25%). The results indicated that TNS treatment using CP and NRK is a potential eco-friendly approach to remediating the sludge waste.