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Detox fashion : waste water treatment
This volume on detox fashion highlights sustainable wastewater treatment methods, as well as techniques used by and the adoption of detox strategies by different brands in the textile sector.
Book
Textiles and Clothing - Environmental Concerns and Solutions
Greater emphasis needs to be placed on research into eco-friendly processes particularly suited for the textile industry. With this goal in mind, all environmental aspects relating to the textile and clothing industry are discussed in this book. Included in the 11 informative chapters herein are topics covering the correlation between the environment and the processing and utilization of textiles and clothing. Chapter 1 discusses the direct impact that the textile industry has on the environment. The hazardous environmental consequences that synthetic dyes used to color textiles have on the environment are highlighted in Chapter 2. Greener alternatives to dyeing are discussed in Chapters 3 through 5, and eco-friendly ways of finishing textiles are discussed in Chapters 6 and 7. Finally, solutions to address the environmental hazards associated with the textile industry are presented in Chapters 8 through 11.
eBook
Electrocoagulation applied for textile wastewater oxidation using iron slag as electrodes
The indigo blue dye is widely used in the textile industry, specifically in jeans dyeing, the effluents of which, rich in organic pollutants with recalcitrant characteristics, end up causing several environmental impacts, requiring efficient treatments. Several pieces of research have been conducted in search of effective treatment methods, among which is electrocoagulation. This treatment consists of an electrochemical process that generates its own coagulant by applying an electric current on metallic electrodes, bypassing the use of other chemical products. The purpose of this study was to evaluate the potential use of iron slag in the electrocoagulation of a synthetic effluent containing commercial indigo blue dye and the effluent from a textile factory. The quantified parameters were color, turbidity, pH, electrical conductivity, sludge generation, phenol removal, chemical oxygen demand (COD), and total organic carbon (TOC). The electrocoagulation treatment presented a good efficiency in removing the analyzed parameters, obtaining average removal in the synthetic effluent of 85% of color and 100% of phenol after 25 min of electrolysis. For the effluent from the textile factory, average reductions of 80% of color reaching 177.54 mg Pt CoL
−1
, 91% of turbidity reaching 93.83 NTU (nephelometric turbidity unit), 100% of phenol, 55% of COD with a final concentration of 298.8 mg O
2
L
−1
, and 73% of TOC with a final concentration of 56.21 mg L
−1
, in 60 min of electrolysis. The reduced time for removal of color and phenolic compounds in synthetic effluent demonstrates the complexity of treating the real effluent since to obtain removals of the same order a 60-min period of electrolysis was necessary. The results obtained demonstrate the potential of using iron slag as an electrode in the electrocoagulation process in order to reuse industrial waste and reduce costs in the treatment and disposal of solid waste. Thus, the slag can be seen as an alternative material to be used in electrocoagulation processes for the treatment of effluents from the textile industry under the experimental conditions presented, its only limitation being the fact that it is a waste and therefore does not have a standardization in the amounts of iron present in the alternative electrodes.
Journal Article
Zero-valent iron nanoparticles for methylene blue removal from aqueous solutions and textile wastewater treatment, with cost estimation
Nanoscale zero-valent iron (nZVI) particles were investigated for the removal of methylene blue (MB) from aqueous solutions and the treatment of textile industry effluents. The nZVI material was characterized by XRD, TEM, EDS, FTIR, and SEM. It was demonstrated that several functional groups such as C–H, C = C, C–C, and C–O contributed to MB reduction. At initial MB concentration of 70 mg/L, the optimum pH was 6, achieving a removal efficiency of 72.1% using an nZVI dosage of 10 g/L, stirring rate of 150 rpm, and temperature of 30 °C within 30 min. The adsorption isotherm was described by the Langmuir model with monolayer coverage of 5.53 mg/g, and the Freundlich equation with multilayer adsorption capacity of 1.59 (mg/g)·(L/mg)1/n. The removal mechanisms of MB included reduction into colorless leuco-MB, precipitation as Fe(II)-MB, adsorption as ZVI-MB or FeOOH-MB, and/or degradation using •OH radicals. The synthesized nZVI particles were applied to reduce various organic and inorganic compounds, as well as heavy metal ions from real textile wastewater samples. The removal efficiencies of COD, BOD, TN, TP, Cu2+, Zn2+, and Pb2+ reached up to 91.9%, 87.5%, 65.2%, 78.1%, 100.0%, 29.6%, and 99.0%, respectively. The treatment cost of 1 m3 of textile wastewater was estimated as 1.66 $USD.
Journal Article
A review on the sustainability of textile industries wastewater with and without treatment methodologies
The textile industry in India plays a vital role in the economic growth of the nation. The growth of the textile industry not only impacts the economy of a country but also influences the global economy and mutual exchange of technology between the countries. However, the textile industry also generates an enormous quantity of waste as waste sludge, fibers and chemically polluted waters. The chemically polluted textile wastewater degrades the quality of the soil and water when it mixes with these natural resources and its dependent habitats and environment. Owing to the existing problem of solid and liquid waste, textile industries are facing major problems in environment pollution. Therefore, researchers and the textile industries are focusing on the reduction of textile wastewater and the formulation of alternative efficient treatment techniques without hampering the environment. Hence, the present literature survey mainly concentrates on the various wastewater treatment techniques and their advantages. Moreover, the focus of the study was to describe the methods for the reduction of environmental waste and effective utilization of recycled water with zero wastewater management techniques. The alternative methods for the reduction of textile waste are also covered in this investigation. Finally, this paper also suggests utilization of solid wastes after treatment of wastewater in other sectors like construction for the preparation of low-grade tiles and or bricks by replacing the cement normally used in their manufacturing.
Journal Article
Textile production by additive manufacturing and textile waste recycling: a review
The rapid growth of textile industry and fast-fashion has led to the production of about 92 million ton of textile waste per year. Nearly 85% of textile waste is disposed of by landfill and incineration, causing serious environmental pollution and huge resource waste, calling for alternative textile production. Here we review the green production of textiles with focus on additive manufacturing, 3- and 4-dimension printing, recycling textile waste, and synthetic and natural fibers. Additive manufacturing technologies, particularly 4-dimension printing, is flexible, green, and allows on-demand manufacturing, which is one solution to the textile waste problem. 4-Dimension printing contributes to the development of intelligent materials, and can create structures that deform in response to external stimuli. Textile waste contains high-quality, low-cost materials that can be re-used and recycled. Applications include smart textiles, flexible electronics, soft robotics, human–computer interaction, and wearable devices.
Journal Article
State of the art of post-consumer textile waste upcycling to reach the zero waste milestone
The textile industry is a large source of pollution due to the production of raw materials (natural and synthetic fibers), preparation and finishing processes, as well as due to textile waste, especially the post-consumer waste. This paper is an attempt to change the perception concerning such waste. In the context of circular economy, textile waste has to be conceived as a source for carbon and energy. A new attitude is compulsory due to the increase of post-consumer waste quantity since the volume of textile consumption has lately increased. Fast fashion cycle and cheaper textile products having a shorter lifetime led to an increase of the quantity of post-consumer textile waste. Demands for pollution reduction generated the concern to upcycle the textile waste in order to recover, at least partially, the materials as well as the energy consumed for their manufacture, reducing accordingly the carbon and water footprints of these products,. The scarcity of raw materials and of fossil fuels, the high environmental impact of the simple disposal of waste, imposed a new policy regarding the transformation of the linear economy which characterizes today’s textile industry into a circular one, leading to a lower environmental impact. This involves the valorization of post-consumer waste by recycling or at least by a partial recovery of the materials and energy spent for the manufacture of these products. A good management of post-consumer textile waste is mandatory for attaining a zero waste target. Some good practices in the field are presented by this paper.
Journal Article
The global environmental injustice of fast fashion
Fast fashion, inexpensive and widely available of-the-moment garments, has changed the way people buy and dispose of clothing. By selling large quantities of clothing at cheap prices, fast fashion has emerged as a dominant business model, causing garment consumption to skyrocket. While this transition is sometimes heralded as the “democratization” of fashion in which the latest styles are available to all classes of consumers, the human and environmental health risks associated with inexpensive clothing are hidden throughout the lifecycle of each garment. From the growth of water-intensive cotton, to the release of untreated dyes into local water sources, to worker’s low wages and poor working conditions; the environmental and social costs involved in textile manufacturing are widespread.
In this paper, we posit that negative externalities at each step of the fast fashion supply chain have created a global environmental justice dilemma. While fast fashion offers consumers an opportunity to buy more clothes for less, those who work in or live near textile manufacturing facilities bear a disproportionate burden of environmental health hazards. Furthermore, increased consumption patterns have also created millions of tons of textile waste in landfills and unregulated settings. This is particularly applicable to low and middle-income countries (LMICs) as much of this waste ends up in second-hand clothing markets. These LMICs often lack the supports and resources necessary to develop and enforce environmental and occupational safeguards to protect human health. We discuss the role of industry, policymakers, consumers, and scientists in promoting sustainable production and ethical consumption in an equitable manner.
Journal Article
Harnessing the bioremediation potential of indigenous Pseudomonas stutzeri for textile effluent treatment: a mechanistic insight
Textile industrial effluent is a significant source of environmental pollution, posing serious risks to human health and ecosystem. Also, textile industry is a major consumer of water, a finite and critical natural resource thereby further aggravating environmental challenges. Current effluent treatment methodologies predominantly rely on chemical processes, which are often hazardous and generate copious amount of sludge as secondary waste which eventually contaminate environment. While microbial bioremediation has been explored in previous studies, these efforts have been largely restricted to laboratory-scale applications, with limited success at industrial-scale implementation. This study focuses on the isolation and characterization of an indigenous bacterial strain,
Pseudomonas stutzeri
, from textile industries, followed by its optimization for enhanced efficacy. Optimization experiments were conducted to evaluate the effects of key physicochemical parameters, including pH, temperature, carbon, and nitrogen sources, on the strain’s performance under in vitro conditions. Proteomic analysis of
Pseudomonas stutzeri
under control and effluent-stressed conditions revealed differential protein expression, elucidating the molecular mechanisms underlying its response to stressful conditions. The optimized strain was employed for the treatment of the textile effluent at laboratory scale, followed by industrial-scale trials across multiple sites in Rajasthan, India. Effluent samples collected from in vitro and industrial trials were analyzed using high throughput analysis (UV-Vis and AAS). Comparative analysis indicated that the industrial-scale application achieved significantly higher rates of decolorization, degradation, detoxification and mitigation of hazardous components, including dyes, chemicals, and heavy metal contaminants, compared to laboratory-scale experiments. After on-site industrial trials, the pre- and post-treated effluent was analyzed using FT-IR and GC-MS. The observations from the study provided insights into the functional group transformations and identified degraded metabolites, confirming the biodegradation potential of the screened isolate. This study highlights the untapped potential of
Pseudomonas stutzeri
as a robust and scalable technology for the bioremediation of dye/chemical/heavy metal loaded textile effluents at industrial scale, hence can be used to promote sustainable development by water upcycling.
Journal Article
Valorisation of cotton post-industrial textile waste into lactic acid: chemo-mechanical pretreatment, separate hydrolysis and fermentation using engineered yeast
Background
The textile industry has several negative impacts, mainly because it is based on a linear business model that depletes natural resources and produces excessive amounts of waste. Globally, about 75% of textile waste is disposed of in landfills and only 25% is reused or recycled, while less than 1% is recycled back into new garments. In this study, we explored the valorisation of cotton fabric waste from an apparel textile manufacturing company as valuable biomass to produce lactic acid, a versatile chemical building block.
Results
Post-industrial cotton patches were pre-treated with the aim of developing a methodology applicable to the industrial site involved. First, a mechanical shredding machine reduced the fabric into individual fibres of maximum 35 mm in length. Afterwards, an alkaline treatment was performed, using NaOH at different concentrations, including a 16% (w/v) NaOH enriched waste stream from the mercerisation of cotton fabrics. The combination of chemo-mechanical pre-treatment and enzymatic hydrolysis led to the maximum recovery yield of 90.46 ± 3.46%, corresponding to 74.96 ± 2.76 g/L of glucose released, which represents a novel valorisation of two different side products (NaOH enriched wastewater and cotton textile waste) of the textile industry. The
Saccharomyces cerevisiae
strain CEN.PK m850, engineered for redirecting the natural alcoholic fermentation towards a homolactic fermentation, was then used to valorise the glucose-enriched hydrolysate into lactic acid. Overall, the process produced 53.04 g/L ± 0.34 of
l
-lactic acid, with a yield of 82.7%, being the first example of second-generation biomass valorised with this yeast strain, to the best of our knowledge. Remarkably, the fermentation performances were comparable with the ones obtained in the control medium.
Conclusion
This study validates the exploitation of cotton post–industrial waste as a possible feedstock for the production of commodity chemicals in microbial cell-based biorefineries. The presented strategy demonstrates the possibility of implementing a circular bioeconomy approach in manufacturing textile industries.
Graphical Abstract
Journal Article