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Biopolymer-based aerogels are open three-dimensional porous materials that are characterized by outstanding properties, such as a low density, high porosity and high surface area, in addition to their biocompatibility and non-cytotoxicity. Here we fabricated pure and binary blended aerogels from cellulose nanofibers (CNFs) and chitosan (CS), using a chemical-free approach that consists of high-pressure homogenization and freeze-drying. The prepared aerogels showed a different porosity and density, depending on the material and mixing ratio. The porosity and density of the aerogels ranged from 99.1 to 90.8% and from 0.0081 to 0.141 g/cm3, respectively. Pure CNFs aerogel had the highest porosity and lightest density, but it showed poor mechanical properties and a high water absorption capacity. Mixing CS with CNFs significantly enhance the mechanical properties and reduce its water uptake. The two investigated ratios of aerogel blends had superior mechanical and thermal properties over the single-material aerogels, in addition to reduced water uptake and 2-log antibacterial activity. This green fabrication and chemical-free approach could have great potential in the preparation of biopolymeric scaffolds for different biomedical applications, such as tissue-engineering scaffolds.

Engineering biomaterials that actively interface with and instruct their biological milieu have given rise to a new generation of platforms for tissue repair and companion diagnostics. Among them, aerogel scaffolds, with their ultra‐porous architecture, ultralow density, tunable mechanics, and versatile chemistries, have emerged as transformative candidates capable of emulating and interpreting extracellular environments. This review highlights up‐to‐date advances shaping the landscape of aerogel‐based scaffolds in tissue repair and diagnostic applications. We first summarize emerging fabrication and assembly strategies, including sol–gel processing, freeze‐drying, electrospinning, and 3D printing, which unlock hierarchical morphologies and bioinspired features. The recent implementations of intelligent aerogels for tissue repair and neuroregeneration are then highlighted, together with related applications in bioactive functionalization, immune modulation, wound healing, sustained drug delivery, and moist repair dressings. Meanwhile, we outline aerogel‐based disease diagnosis regarding genotypic physiological cues, focusing on faithfully detecting nucleic acids, tumor biopsy, virus antigen testing of infectious disease, and state‐of‐the‐art demos with innovative signal transduction mechanisms. Data‐driven strategies powered by machine learning are also reviewed, alongside integration into smart wearables for self‐adapting, responsive platforms. Finally, persisting challenges and present perspective of aerogel scaffolds in medicine research and practice are also discussed. Aerogel scaffolds are emerging as multifunctional biomedical platforms that bridge regenerative engineering and molecular diagnostics. By integrating hierarchical porosity, tunable mechanics, and programmable surface chemistry, aerogels can simultaneously support tissue reconstruction and enable localized biomarker sampling and signal transduction. Recent advances in sol–gel chemistry, freeze‐drying, electrospinning, and 3D printing have expanded structural precision from nanoscale to macroscale architectures, enabling tailored immunomodulation, neuroregeneration, sustained drug delivery, and bioactive wound management. Beyond structural support, aerogels increasingly function as intelligent interfaces for nucleic acid detection, pathogen sensing, and wearable bioelectronics through conductive networks and catalytic amplification mechanisms. The convergence of bioinspired design, composite engineering, and data‐driven analytics positions aerogel scaffolds as adaptive systems capable of coupling therapy with real‐time diagnostic feedback, advancing the development of next‐generation companion diagnostic biomaterials.

The fabrication of bioactive three-dimensional (3D) hydrogel scaffolds from biocompatible materials with a complex inner structure (mesoporous and macroporous) and highly interconnected porosity is crucial for bone tissue engineering (BTE). 3D-printing technology combined with aerogel processing allows the fabrication of functional nanostructured scaffolds from polysaccharides for BTE with personalized geometry, porosity and composition. However, these aerogels are usually fragile, with fast biodegradation rates in biological aqueous fluids, and they lack the sterility required for clinical practice. In this work, reinforced alginate-hydroxyapatite (HA) aerogel scaffolds for BTE applications were obtained by a dual strategy that combines extrusion-based 3D-printing and supercritical CO2 gel drying with an extra crosslinking step. Gel ageing in CaCl2 solutions and glutaraldehyde (GA) chemical crosslinking of aerogels were performed as intermediate and post-processing reinforcement strategies to achieve highly crosslinked aerogel scaffolds. Nitrogen adsorption–desorption (BET) and SEM analyses were performed to assess the textural parameters of the resulting alginate-HA aerogel scaffolds. The biological evaluation of the aerogel scaffolds was performed regarding cell viability, hemolytic activity and bioactivity for BTE. The impact of scCO2-based post-sterilization treatment on scaffold properties was also assessed. The obtained aerogels were dual porous, bio- and hemocompatible, as well as endowed with high bioactivity that is dependent on the HA content. This work is a step forward towards the optimization of the physicochemical performance of advanced biomaterials and their sterilization.

The global transplantation market size was valued at USD 8.4 billion in 2020 and is expected to grow at a compound annual growth rate of 11.5% over the forecast period. The increasing demand for tissue transplantation has inspired researchers to find alternative approaches for making artificial tissues and organs function. The unique physicochemical and biological properties of biopolymers and the attractive structural characteristics of aerogels such as extremely high porosity, ultra low-density, and high surface area make combining these materials of great interest in tissue scaffolding and regenerative medicine applications. Numerous biopolymer aerogel scaffolds have been used to regenerate skin, cartilage, bone, and even heart valves and blood vessels by growing desired cells together with the growth factor in tissue engineering scaffolds. This review focuses on the principle of tissue engineering and regenerative medicine and the role of biopolymer aerogel scaffolds in this field, going through the properties and the desirable characteristics of biopolymers and biopolymer tissue scaffolds in tissue engineering applications. The recent advances of using biopolymer aerogel scaffolds in the regeneration of skin, cartilage, bone, and heart valves are also discussed in the present review. Finally, we highlight the main challenges of biopolymer-based scaffolds and the prospects of using these materials in regenerative medicine.

We have previously shown the suitability of aerogels as scaffolds for neuronal cells. Here, we report on the use of superelastic shape memory polyurethane aerogels (SSMPA). SSMPA have a distinctly different stiffness than previously reported aerogels. The soft and deformable nature of SSMPA allowed for radial compression of the aerogel induced by a custom designed apparatus. This radial compression changed the pore diameter and surface roughness (Sa) of SSMPA, while maintaining similar stiffness. Two varieties of SSMPA were used, Mix-14 and Mix-18, with distinctly different pore diameters and Sa. Radial compression led to a decreased pore diameter, which, in turn, decreased the Sa. The use of custom designed apparatus and two types of SSMPA allowed us to examine the influence of stiffness, pore size, and Sa on the extension of processes (neurites) by PC12 neuronal cells. PC12 cells plated on SSMPA with a higher degree of radial compression extended fewer neurites per cell when compared to other groups. However, the average length of the neurites was significantly longer when compared to the unrestricted group and to those extended by cells plated on SSMPA with less radial compression. These results demonstrate that SSMPA with 1.9 µm pore diameter, 1.17 µm Sa, and 203 kPa stiffness provides the optimum combination of physical parameters for nerve regeneration.

In this work, the effect of two processes, i.e., freeze-drying and supercritical CO2 (SC-CO2) drying, on the final morphology of agarose-based porous structures, was investigated. The agarose concentration in water was varied from 1 wt% up to 8 wt%. Agarose cryogels were prepared by freeze-drying using two cooling rates: 2.5 °C/min and 0.1 °C/min. A more uniform macroporous structure and a decrease in average pore size were achieved when a fast cooling rate was adopted. When a slower cooling rate was performed instead, cryogels were characterized by a macroporous and heterogenous structure at all of the values of the biopolymer concentration investigated. SC-CO2 drying led to the production of aerogels characterized by a mesoporous structure, with a specific surface area up to 170 m2/g. Moreover, agarose-based aerogels were solvent-free, and no thermal changes were detected in the samples after processing.

Wood as an ecofriendly and renewable natural material has been extensively modified through various delignification protocols to preserve its natural structure and fiber direction. The increased porosity and permeability of wood scaffold thus provide excellent opportunities for material infiltration and densification. Wood features in hierarchical structure and biocompatibility are combined with cutting‐edge processings to overcome the weaknesses for vast applications. These new modifications have explored the great potentials of wood as a next‐generation structural and functional material. This review updates the state‐of‐the‐art physicochemical modifications and strategies to prepare versatile wood hydrogels, aerogels, membranes, and fibers with different physicochemical features. Discussion is elaborated to explore the immense breadth of wood as next‐generation material for applications in biomedical, energy storage, sensors, separation, and buildings. Finally, the main challenges of wood scaffold engineering are represented along with potential solutions and directions for developing wood‐based high‐performance structural and functional materials. Wood, as one of the most earth‐abundant biomaterials, has been processed through delignification, densification, and functionalization to deliver large varieties of end‐products for numerous applications. This review updates herein the research advances in transforming wood as next‐generation structural and functional materials for a sustainable future. Guidelines and perspectives for wood engineering are further highlighted.

Aerogels are fascinating solid materials known for their highly porous nanostructure and exceptional physical, chemical, and mechanical properties. They show great promise in various technological and biomedical applications, including tissue engineering, and bone and cartilage substitution. To evaluate the bioactivity of bone substitutes, researchers typically conduct in vitro tests using simulated body fluids and specific cell lines, while in vivo testing involves the study of materials in different animal species. In this context, our primary focus is to investigate the applications of different types of aerogels, considering their specific materials, microstructure, and porosity in the field of bone and cartilage tissue engineering. From clinically approved materials to experimental aerogels, we present a comprehensive list and summary of various aerogel building blocks and their biological activities. Additionally, we explore how the complexity of aerogel scaffolds influences their in vivo performance, ranging from simple single-component or hybrid aerogels to more intricate and organized structures. We also discuss commonly used formulation and drying methods in aerogel chemistry, including molding, freeze casting, supercritical foaming, freeze drying, subcritical, and supercritical drying techniques. These techniques play a crucial role in shaping aerogels for specific applications. Alongside the progress made, we acknowledge the challenges ahead and assess the near and far future of aerogel-based hard tissue engineering materials, as well as their potential connection with emerging healing techniques.

Aerogels of cellulose exhibit remarkable mechanical properties as a function of density. Modifying the pore volume in classical cellulose aerogels using sacrificial template methods provide scaffold like microstructure. In the present study, we have developed aerogels of cellulose scaffolds having almost same density values but differ in microstructure and analysed the influence on the mechanical properties of bulk materials. This study can give an insight into the materials design for advanced engineering materials. Employing four surfactants having difference in hydrophilic-lipophilic balance (HLB), namely polyoxyethylene tert -octylphenyl ether (PT), polyoxyethylene (20) oleyl ether (PO), polyoxyethylene (40) nonylphenyl ether (PN) and polyoxyethylene (100) stearyl ether (PS), the cellulose scaffolds with hierarchical porous structures were developed. The mechanical properties of cellulose scaffolds were compared with classical pure cellulose aerogels. The results indicate that the solid fraction of cellulose nanofibers per unit volume of cell walls of scaffolds plays an important role in determining the elastic properties and strength. As the nanofibrils support the cell walls of scaffolds, Young’s modulus can be improved if the concentration of cellulose nanofibers is high at the cell walls or cell wall thickness is larger. The scaffold materials of this kind could be used as supporting materials with desired properties for filter, catalysis and biomedicine. Highlights The aerogels of cellulose scaffolds with hierarchical porous structures were developed. The hierarchical porous structures were designed by using four different surfactants. The entrapped oil droplets in the cellulose matrix act as a structural template. The solid fraction per unit volume of cell walls of scaffolds influences the mechanical property. The structural design of pore channels play major role in defining the elastic property.

In recent years, tissue engineering research has led to the development of this field by designing scaffolds with better properties that can fulfill its purpose of better and faster tissue regeneration, consequently improving people’s quality of life. Scaffolds are matrices, predominantly composed of polymeric materials, whose main function is to offer support for cell adhesion and subsequent growth, leading to the regeneration of the damaged tissue. The widely used biopolymer in tissue engineering is collagen, which is the most abundant protein in animals. Its use is due to its structure, biocompatibility, ease of modification, and processability. In this work, collagen-based scaffolds were developed with different concentrations and processing techniques, by obtaining hydrogels and aerogels that were characterized with an emphasis on their morphology and mechanical properties. Moreover, fructose was added in some cases as a chemical crosslinking agent to study its influence on the scaffolds’ properties. The obtained results revealed that the scaffolds with higher collagen concentrations were more rigid and deformable. Comparing both systems, the aerogels were more rigid, although the hydrogels were more deformable and had higher pore size homogeneity. Fructose addition produced a slight increase in the critical strain, together with an increase in the elastic modulus.