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In the context of improving aircraft safety, this work focuses on creating and testing a graphene-based ice detection system in an environmental chamber. This research is driven by the need for more accurate and efficient ice detection methods, which are crucial in mitigating in-flight icing hazards. The methodology employed involves testing flat graphene-based sensors in a controlled environment, simulating a variety of climatic conditions that could be experienced in an aircraft during its entire flight. The environmental chamber enabled precise manipulation of temperature and humidity levels, thereby providing a realistic and comprehensive test bed for sensor performance evaluation. The results were significant, revealing the graphene sensors’ heightened sensitivity and rapid response to the subtle changes in environmental conditions, especially the critical phase transition from water to ice. This sensitivity is the key to detecting ice formation at its onset, a critical requirement for aviation safety. The study concludes that graphene-based sensors tested under varied and controlled atmospheric conditions exhibit a remarkable potential to enhance ice detection systems for aircraft. Their lightweight, efficient, and highly responsive nature makes them a superior alternative to traditional ice detection technologies, paving the way for more advanced and reliable aircraft safety solutions.

Ice formation on aircraft surfaces poses significant safety risks, and current detection systems often struggle to provide accurate, real-time predictions. This paper presents the development and comprehensive evaluation of a smart ice control system using a suite of machine learning models. The system utilizes various sensors to detect temperature anomalies and signal potential ice formation. We trained and tested supervised learning models (Logistic Regression, Support Vector Machine, and Random Forest), unsupervised learning models (K-Means Clustering), and neural networks (Multilayer Perceptron) to predict and identify ice formation patterns. The experimental results demonstrate that our smart system, driven by machine learning, accurately predicts ice formation in real time, optimizes deicing processes, and enhances safety while reducing power consumption. This solution holds the potential for improving ice detection accuracy in aviation and other critical industries requiring robust predictive maintenance.

A series of experiments were carried out to evaluate different anti-/de-icing approaches for a Pitot probe. Using the Iowa State University Icing Research Tunnel (ISU-IRT), this study compared the performance of a traditional electrically heated system with that of a hybrid concept combining reduced-power electrical heating and a superhydrophobic surface (SHS) coating. The effectiveness and energy efficiency of both methods were assessed. High-speed imaging was employed to capture the transient ice accretion and removal phenomena on the probe model under a representative glaze icing condition, while infrared thermography provided surface temperature distributions to characterize the unsteady heat transfer behavior during the protection process. Results indicated that, due to the placement of the internal resistive heating elements, ice deposits on the total pressure tube were easier to shed than those on the supporting structure. Relative to the conventional approach of maintaining a fully heated probe, the hybrid technique achieved comparable anti-/de-icing performance with substantially reduced power requirements—showing up to ~50% savings during anti-icing operation and approximately 30% lower energy use with 24% faster removal during de-icing. These findings suggest that the hybrid strategy is a promising alternative for improving Pitot probe icing protection.

In-flight icing for aircraft is a large concern for all those involved in aircraft operations. Generally, an electric heater has been used to prevent in-flight icing. A hybrid anti-icing system combining ice-phobic coating and electrothermal heating (ICE-WIPS) has been proposed by the Japan Aerospace Exploration Agency (JAXA) to reduce the power consumption in the heating unit. In order to validate the effectiveness of ICE-WIPS, validation and demonstration tests are conducted using icing wind tunnels at the Kanagawa Institute of Technology (KAIT) and at the Icing Research Tunnel in the NASA Glenn Research Center. Using a NACA0012 airfoil as a test model, ICE-WIPS demonstrates substantial reduction in power consumption as compared to the existing heating system. The reduction depends on the in-flight icing conditions; more than a 70% reduction is achieved at a liquid-water content (LWC) of 0.6 g/m3 and a median-volume diameter (MVD) of 15 μm at 75 m/s with zero angle of attack. In wet-icing conditions, more than a 30% reduction in power is achieved.

In the history of civil aircraft transportation, ice formation has been identified as a key factor in the safety of flight. Anti-icing and deicing systems have emerged through the years with the aim to prevent or to eliminate ice formation on wing airfoils, control surfaces and probes. Modern flying machines demand more efficiency in order to reduce the carbon footprint and increase the sustainability of flight transport. In order to achieve this goal, the need to have an efficient aircraft with an efficient and low power consuming system is fundamental. This paper proposes a new model for ice accretion using computational fluid dynamics (CFD). This model permits the simulation of the shape of the ice formed over a profile varying boundary condition (i.e., speed, liquid water content, and so on). The proposed model also takes into account the amount of heat transferred between the water and the surrounding environment and includes the effects of air turbulence on the ice formation process. The CFD simulations have been validated with NASA experimental outcome and show good agreement. The proposed model can be also used to investigate the effects of various parameters such as air speed, liquid water content, and air temperature on the ice formation process. The results evidence that the proposed model can accurately predict ice formation process and is suitable to optimize the design of anti-icing or deicing systems for aircraft and helicopters. This approach is not limited to aerospace but can also be exported to other applications such as transportation, wind turbine, energy management, and infrastructure.

A hybrid anti-/de-icing system combining a superhydrophobic coating and an electrothermal heater is an area of active research for aircraft icing prevention. The heater increases the temperature of the interaction surface between impinging droplets and an aircraft surface. One scientific question that has not been studied in great detail is whether the temperatures of the droplet and the surface or the temperature difference between the two dominate the anti-/de-icing performance. Herein, this scientific question is experimentally studied based on the mobility of a water droplet over a superhydrophobic coating. The mobility is characterized by the sliding angle between the droplet and the coating surface. It was found that the temperature difference between the droplet and the coating surface has a higher impact on the sliding angle than their individual temperatures.

Determining the criticality of ice shapes is a necessary condition for verifying compliance with icing airworthiness regulations. However, the clear, concise, and applicable criterion based on the geometric characteristics of ice shapes has not been clearly given out by current advisory circulars. To address this problem, this paper summarizes aerodynamic performance items and recommended ice shapes the latest version of CCAR-25 and corresponding advisory circulars for a variety of flight phases, including takeoff, holding, en route, DTO, etc., instead of the single phase of holding in the previous research. Based on the geometric classification of the ice shapes, the dominant parameters of various ice shapes are clarified by the correlation between the geometric parameters and aerodynamic effects. The geometric parameters to determine the criticality of specific ice shapes are defined as the roughness height and range for the roughness ice and the total projection height in the direction of lift for the horn ice. On this basis, the detailed determination criterion of critical ice shape geometries corresponding to different flight phases and aircraft components is formulated, which will provide an operational selection methodology for determining the geometries of critical ice shapes at the airworthiness certification stage.

Efficient ice protection systems are essential to ensure the operability and reliability of aircraft. In recent years, electromechanical resonant ice protection systems have emerged as a promising low-power alternative to current solutions. These systems can operate in two primary resonant modes: flexural and extensional. While extensional modes enable effective de-icing over large surface areas, their performance can be compromised by interference from flexural modes, particularly in thin, ice-covered substrates where natural mode coupling occurs. This study presents a strategy based on material selection for making the Young’s modulus-to-density ratio uniform. The final objective of this paper is to establish the design rules for a composite leading edge de-icing system. For this purpose, an incremental approach will be used on profiles with different radii of curvature: plate or beam (infinite radius), circular profile (constant radius), NACA profile (variable radius). For beam and plate structures, the paper shows that this coupling can be mitigated by selecting materials with a Young’s modulus-to-density ratio comparable to that of ice. For curved structures, the curvature-induced effect is another source of parasitic flexion, which cannot be controlled solely by material selection and requires careful thickness optimization. This study presents analytical and numerical approaches to investigate the origin of this effect and a design methodology to minimize parasitic flexion in curved structures. The methodology is applied to the design optimization of a glass fiber NACA 0024 airfoil leading edge, the performance of which is subsequently evaluated through icing wind tunnel testing.

With the increasing adoption of composite materials in aircraft construction, traditional anti-icing technologies face significant challenges due to the low thermal conductivity and heat resistance of composite resins. These limitations have spurred the development of lightweight, efficient, durable, and cost-effective integrated anti-icing technologies as a critical area of research. This paper begins with an overview of advancements in electrothermal anti-icing and de-icing technologies for aircraft. It then explores the configurations and applications of functional-structural integration technology for anti-icing and de-icing, emphasizing pivotal technologies and current challenges in this field. Finally, the study forecasts the development trends in the multifunctional integration of thermal conductivity/insulation, anti-icing, and electromagnetic wave transparency/wave-absorbing properties. These advancements are driven by the evolution of composite materialization in aircraft and the progression of multi-electrical/all-electrical technologies. The objective is to provide a comprehensive guide for technological development in anti-icing, aiding researchers and relevant departments to further enhance the application of anti-icing technology in composite material aircraft.

This paper describes the development of an ice creation model to be used within the framework of a model-based systems engineering approach to predict the amount of ice growing on aircraft wings during flight. This model supports the preliminary design of the ice protection system, as well as the implementation of a control system, in real-time. When the aircraft meets a high concentration of super-cooled water in the atmosphere and a low temperature, the risk of ice formation on its external surfaces is significant. This causes a decrease in aerodynamic performance, with potential loss of control of the aircraft. To mitigate this effect, ice prevention and protection systems are crucial. The characteristics of the icing phenomena are first defined, then their effects on aircraft behavior during operation are evaluated. This allows us to develop a highly parametric predictive model of the actual icing conditions experienced by the aircraft during a given flight mission. To precisely predict the ice accretion and to design an ice protection system, estimating heat fluxes involving the aircraft’s wing surfaces and the external environment is required. To allow for this, this study also develops a thermal model that is specifically applied to the above-mentioned analysis. This model includes many factors characterizing the atmospheric conditions responsible for ice creation upon the aerodynamic surfaces, and it enables an accurate estimation and quantification of all the parameters necessary to design an appropriate ice protection system.