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178 result(s) for "angular distortions"
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Correcting angular distortions in Bragg coherent X‐ray diffraction imaging
Bragg coherent X‐ray diffraction imaging (BCDI) has emerged as a powerful technique for strain imaging and morphology reconstruction of nanometre‐scale crystals. However, BCDI often suffers from angular distortions that appear during data acquisition, caused by radiation pressure, heating or imperfect scanning stages. This limits the applicability of BCDI, in particular for small crystals and high‐flux X‐ray beams. Here, we present a pre‐processing algorithm that recovers the 3D datasets from the BCDI dataset measured under the impact of large angular distortions. We systematically investigate the performance of this method for different levels of distortion and find that the algorithm recovers the correct angles for distortions up to 16.4× (1640%) the angular step size dθ = 0.004°. We also show that the angles in a continuous scan can be recovered with high accuracy. As expected, the correction provides marked improvements in the subsequent phase retrieval. An algorithm has been developed that effectively corrects and tracks angular distortions, enabling BCDI to work much more robustly and accurately in a wider range of challenging experimental scenarios.
Comparative evaluation of AC and DC TIG-welded 5083 aluminium plates of different thickness
The comparative detailed study of tungsten inert gas (TIG)-welded aluminium 5083 alloy using two options of welding current, direct (DC) and alternative (AC), is presented in this study. The main motivation for starting this study was the general recommendation to use DC only for TIG welding of mild or stainless steel while AC for aluminium welding. Therefore, it was decided to compare the properties, together with the peculiarities of the welding process and the change in the geometry of the joint. To determine the influence of plate thickness in both processes, 5–10–15-mm-thick plates were selected. As welding practice indicates, DC does not require special preparation of plate edges, while in AC welding, special attention is paid to preparation. One pass is not enough to weld even 5-mm-thick plates in AC, 4 passes were used, and even 18 passes were used when welding 15-mm-thick plates. Using DC saves process time from 2 times and even up to 17 times when welding 5- and 15-mm-thick plates, respectively. When evaluating the hardness of the joints, no difference was observed between the AC and DC samples. The radiographic results showed an obvious advantage of DC-welded joints. The angular distortion measurement summarised the results of the presented comparative study, highlighting the superiority of DC again. As much as 10° of angular distortion was observed in AC welding of 15-mm-thick plates, while in DC welding, a small displacement of 0.2° was barely visible to the naked eye, which is 10 times less in the AC case. Finally, the study proved that the only limiting factor in the use of DC for aluminium welding is the experience and qualification of the welder.
Karst Collapse Risk Zonation and Evaluation in Wuhan, China Based on Analytic Hierarchy Process, Logistic Regression, and InSAR Angular Distortion Approaches
The current study presents a detailed assessment of risk zones related to karst collapse in Wuhan by analytical hierarchy process (AHP) and logistic regression (LR) models. The results showed that the LR model was more accurate with an area under the receiver operating characteristic (ROC) curve of 0.911 compared to 0.812 derived from the AHP model. Both models performed well in identifying high-risk zones with only a 3% discrepancy in area. However, for the medium- and low-risk classes, although the spatial distribution of risk zoning results were similar between two approaches, the spatial extent of the risk areas varied between final models. The reliability of both methods were reduced significantly by excluding the InSAR-based ground subsidence map from the analysis, with the karst collapse presence falling into the high-risk zone being reduced by approximately 14%, and karst collapse absence falling into the karst area being increased by approximately 6.5% on the training samples. To evaluate the practicality of using only results from ground subsidence maps for the risk zonation, the results of AHP and LR are compared with a weighted angular distortion (WAD) method for karst risk zoning in Wuhan. We find that the areas with relatively large subsidence horizontal gradient values within the karst belts are generally spatially consistent with high-risk class areas identified by the AHP- and LR-based approaches. However, the WAD-based approach cannot be used alone as an ideal karst collapse risk assessment model as it does not include geological and natural factors into the risk zonation.
Building Deformation Assessment by Means of Persistent Scatterer Interferometry Analysis on a Landslide-Affected Area: The Volterra (Italy) Case Study
In recent years, space-borne InSAR (interferometric synthetic aperture radar) techniques have shown their capabilities to provide precise measurements of Earth surface displacements for monitoring natural processes. Landslides threaten human lives and structures, especially in urbanized areas, where the density of elements at risk sensitive to ground movements is high. The methodology described in this paper aims at detecting terrain motions and building deformations at the local scale, by means of satellite radar data combined with in situ validation campaigns. The proposed approach consists of deriving maximum settlement directions of the investigated buildings from displacement data revealed by radar measurements and then in the cross-comparison of these values with background geological data, constructive features and on-field evidence. This validation permits better understanding whether or not the detected movements correspond to visible and effective damages to buildings. The method has been applied to the southwestern sector of Volterra (Tuscany region, Italy), which is a landslide-affected and partially urbanized area, through the use of COSMO-SkyMed satellite images as input data. Moreover, we discuss issues and possible misinterpretations when dealing with PSI (Persistent Scatterer Interferometry) data referring to single manufactures and the consequent difficulty of attributing the motion rate to ground displacements, rather than to structural failures.
Control of Angular Distortion in Gas Tungsten Arc Aluminum Welds Using the Back-Step Welding Procedure
Aluminum is currently the most widely used and most important nonferrous material in the industry for its high strength-to-weight ratio, high electrical conductivity, good corrosion resistance and relatively low cost. It is also a highly ductile metal, so it can be easily formed and machined, in addition to being easy to cast and weld. Nowadays, gas tungsten arc welding (GTAW) is the most common and widely used process for welding aluminum and its alloys. Aluminum welding is however conjugated with significant distortion. Severe or uncontrolled distortion generally rises overall production costs owing to the expense of rectification, or perhaps exchanging the welded component with an undistorted component when it is difficult to rectify. GTAW for aluminum plates has been performed employing the back-step welding procedure, with different stitch lengths (75, 50 and 37 mm), besides welding without this procedure for comparison. Measurements revealed a significant decrease in angular distortion with decreasing the stitch length. Angular distortion was reduced by 11.36% while using the back-step welding procedure with a stitch length of 75 mm, and by 14.39% when the length of the stitch was 50 mm. Additionally, it decreased by 38.64% while the back-step welding was performed with a 37 mm stitch length.
Coupling the Relationship between Land Subsidence and Groundwater Level, Ground Fissures in Xi’an City Using Multi-Orbit and Multi-Temporal InSAR
The Xi’an region of China has been suffering from groundwater depletion, ground fissure hazards, and surface subsidence for a long time. Due to the complex tectonics and frequent human and natural activities, land deformation in the region is aggravated, posing a threat to infrastructure and human life. This study adopted the multi-orbit and multi-temporal InSAR technology to measure multi-dimensional displacements and time-series displacements in Xi’an City. Through the multi-dimensional deformation verification, it was found that the control of groundwater flow direction by ground fissures is the cause of horizontal deformation. On the contrary, the flow direction of groundwater from west to east was inferred using multi-dimensional deformation. Further analysis was performed by calculating the deformation gradient of the cumulative deformation to obtain differential land subsidence and angular distortions, and it was quantitatively determined that the threshold for the generation of ground fissures caused by differential subsidence is 1/500. Then, through the mutual verification of the time series data and the groundwater level, a positive correlation was obtained. However, due to the inconsistent geological conditions and soil layers at the monitoring positions of Well 2 and Well 3, the lag time was 64 days and 4 days, respectively. Finally, the relationship between the surface deformation and the groundwater in the sustained uplift areas was explored. The Well 1 groundwater-level data with a monitoring period of 22 years and the corresponding monitoring points’ time series data were modeled; it was concluded that, in the future, the groundwater level will continue to rise and surface deformation will mainly increase, without a slowing trend. Therefore, research on the impact of surface uplift on infrastructure should be strengthened. By quantifying the relationship between land subsidence, ground fissures, and the groundwater level in Xi’an, the results of this study provide a reference for groundwater monitoring and management.
Parametric Formulae for Elastic Stress Concentration Factor at the Weld Toe of Distorted Butt-Welded Joints
The evaluation of the stress concentration factor (SCF) at the notches of welds is of importance, especially for butt-welded joints that are widespread in the industry. Some empirical formulae can be found in the literature to estimate the SCF at the weld toes of butt-welded joints, while few solutions are available for the distorted joints under tensile fatigue test conditions. In the present study, the existing SCF formulae for butt-welded joints loaded in tension are examined and discussed. The influence of the weld width on SCF, which is commonly ignored or misestimated by existing solutions, is investigated comprehensively based on a large set of two-dimensional (2D) finite element analyses. Consequently, a new precise parametric formula for the elastic SCF at the weld toe of geometrically symmetric butt-welded joints under tension is proposed, together with a wide application range. Moreover, the analysis is also extended to consider joints with angular distortion. A two-step finite element analysis is employed to simulate the clamping and loading procedures in the fatigue test. Similarly, the parametric formulae for the assessment of clamping-induced stress and SCF caused by angular distortion are carried out as well based on the results from finite element analyses. The formulae proposed by this paper are finally tested and proved to be valid and precise.
Impact of Gas Metal Arc Welding Parameters on Bead Geometry and Material Distortion of AISI 316L
This study investigates the impact of gas metal arc welding (GMAW) parameters on the bead geometry and material distortion of AISI 316L. Three parameters—arc current in ampere (A), filler feed rate (m/min), and gas composition—were modified at varying levels in order to examine their effects. This study sheds new light on MAG welding lines’ physical properties and behavior and highlights the influence of quaternary shielding gas compositions. Taguchi analysis, which includes signal-to-noise (S/N) ratio and analysis of variance (ANOVA), was utilized to analyze and optimize the welding parameters. This study found that arc current significantly impacts bead geometry, while the shielding gas composition has the most significant effect on angular distortion and transverse shrinkage. The optimal welding parameters for achieving the best bead height and width are 160 A, 3.5 m/min, G1, with a bead height of 4.89 mm, and 120 A, 3 m/min, G2, with a bead width of 6.69 mm. Moreover, the optimal welding parameters for minimizing both angular distortion and transverse shrinkage are 120 A, 4 m/min, G2, resulting in an angular distortion value of 0.0042° and a transverse shrinkage value of 0.0254 mm. This research has practical implications for improving welding performance and can contribute to the advancement of MAG and MIG welding in manufacturing applications.
Prediction of Angular Distortion in Gas Metal Arc Welding of Structural Steel Plates Using Artificial Neural Networks
The manufacturing of structures ranging from bridges and machinery to all types of seaborne vehicles to nuclear reactors and space rockets has made considerable use of arc welding technologies. This is as a result of benefits including increased joint efficiency, air and water tightness, no thickness restriction (0.6 to 25 mm), decreased fabrication time and cost, etc. when compared to alternative fabrication methods. Gas metal arc welding (GMAW) is a frequently used welding technology in industries due to its inherent benefits, including deeper penetration, a smooth bead, etc. Local heating and cooling that takes place during the multi-pass welding process causes complicated stresses to develop at the weld zone, which ultimately causes angular distortion in the weldment. Angular distortion is a major flaw that affects the weld’s properties as well as the cracking and misalignment of the welded joints. The issue of angular distortion can be successfully solved by predicting it in relation to certain GMAW process variables. A neural network model was created in this research to predict angular distortion. A fractional factorial approach with 125 runs was used to conduct the exploratory experiments. A neural network model with feed forward and backward propagation was developed using the experimental data. To train the neural network model, the Levenberg–Marquardt method was utilised. The results indicate that the model based on network 4-9-3 is more effective in forecasting angular distortion with time gaps between two, three, and four passes than the other three networks (4-2-3, 4-4-3, 797 and 4-8-3). Prediction accuracy is more than 95 percent. The neural network model developed in this study can be used to manage the welding cycle in structural steel weld plates to achieve the best possible weld quality with the least amount of angular distortion.
Effects of Material Properties on Angular Distortion in Wire Arc Additive Manufacturing: Experimental and Computational Analyses
In wire arc additive manufacturing (AM), as in arc welding, arc heat thermally deforms substrates and articles. For industrial applications, deformation characteristics of various materials must be understood and appropriate materials and methods of reducing deformation must be devised. Therefore, angular distortions of different materials were investigated through bead-on-plate welding and finite element analysis. A model that simplifies temperature-dependent properties was developed to establish relationships between thermomechanical properties and angular distortion. A simplified model of temperature-dependent properties was used, and angular distortion characteristics were extensively investigated for different material properties and heat inputs. Coefficient of thermal expansion, density, and specific heat all notably affected angular distortion depending on heat input conditions. Results showed that during wire arc AM, flatness of both substrates and articles could vary depending on material properties, heat input, substrate thickness, and bead accumulation. Study findings can provide insight into deformation characteristics of new materials and how to mitigate thermal distortions.