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12
result(s) for
"bionic nozzles"
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Research on the Internal Flow and Cavitation Characteristics of Petal Bionic Nozzles Based on Methanol Low-Pressure Injection
by
Wang, Yannian
,
Zhu, Yuejian
,
Wang, Yanxia
in
atomization characteristics
,
Automobiles
,
bionic nozzles
2024
This paper aims to discuss the internal flow and cavitation characteristics of petal bionic nozzle holes under different injection pressures to improve the atomization effect of methanol. The FLUENT (v2022 R1) software is used for simulation. The Schnerr-Sauer cavitation model in the Mixture multiphase flow model is adopted, considering the evaporation and condensation processes of methanol fuel to accurately simulate cavitation and internal flow performance. The new nozzle hole is compared with the ordinary circular nozzle hole for analysis to ensure research reliability. The results show that the cavitation of the petal bionic nozzle hole mainly occurs at the outlet, which can enhance the atomization effect. In terms of turbulent kinetic energy, the internal turbulent kinetic energy of the petal bionic nozzle hole is greater under the same pressure. At 1 MPa, its outlet turbulent kinetic energy is 38.37 m2/s2, which is about 2.3 times that of the ordinary circular nozzle hole. When the injection pressure is from 0.2 MPa to 1 MPa, the maximum temperature of the ordinary circular nozzle hole increases by about 33.4%, while that of the petal bionic nozzle hole only increases by 12.3%. The intensity of internal convection and vortex is significantly reduced. The outlet velocity and turbulent kinetic energy distribution of the petal bionic nozzle hole are more uniform. In general, the internal flow performance of the petal bionic nozzle hole is more stable, which is beneficial to the collision and fragmentation of droplets and has better uniformity of droplet distribution. It has a positive effect on improving the atomization effect of methanol injection in the intake port of methanol-diesel dual-fuel engines.
Journal Article
Numerical Analysis of Bionic Inlet Nozzle Effects on Squirrel-Cage Fan Flow Characteristics
In order to improve the inlet distortion of the squirrel-cage fan, this study proposes a parametric design method for the bionic structure of the inlet nozzle generatrix, which is spliced by multiple sinusoidal curves, based on the bionic structure of the humpback whale flipper leading-edge nodule. The geometric shape of the bionic generatrix is controlled by three parameters: the number of segments n, the amplitude ratio Tm, and the amplitude of the last curve An. These parameters are optimized through orthogonal tests and numerical simulations, with the aim of improving the fan’s aerodynamic efficiency. Based on the selected solution, a comparative analysis is conducted to examine the impact of cylindrical, conical, and bionic inlet nozzles on inlet distortion and flow evolution within the centrifugal fan. Numerical calculations demonstrate that the fan’s maximum total efficiency, with a bionic inlet nozzle designed in a rational manner, is 5.46% higher than that of the original fan and is 2.01% higher than that of the fan with a conical inlet nozzle. The proposed bionic structure can create a buffer zone at the fan’s inlet, thereby reducing the region of high vorticity caused by the separated flow. Consequently, this improvement leads to enhanced uniformity at the impeller’s inlet. Furthermore, the design method proposed in this study for the inlet nozzle’s bionic structure effectively regulates the airflow angle near the impeller shroud, thereby enhancing the fan’s inlet distortion and improving its overall aerodynamic performance.
Journal Article
Research on the influence of bionic textures on the lubrication efficiency and loss power of spur gears
2025
Focused on the lubrication optimization challenge in gear transmission systems, this paper introduces a novel approach involving the coordinated adjustment of bionic textures and nozzle arrangement. By analyzing the surface texture characteristics of scallop shells, a bionic textured tooth surface is designed to improve oil film formation. The impact mechanism of texture parameters on the oil film coverage of the tooth surface is explored through the integration of the MPS (Moving Particle Semi-Implicit Method) numerical simulation technique. Based on orthogonal experiments, the influence patterns of nozzle layout parameters on power loss are examined, leading to a substantial reduction in gear pair power loss. The findings indicate that, compared to conventional gears, the mean oil film coverage rate of the bionic gear under different nozzle layout conditions increases by 13.26% to 47.01%, while power loss decreases by 8.83% to 36.68%.
Journal Article
A systematic review on pneumatic gripping devices for industrial robots
2022
Based on the literature review, the article presents the analysis of approaches to classifying Gripping Devices (GDs) of Industrial Robots (IRs) and substantiates the need for systematising Pneumatic GDs (PGDs). The authors propose a classification of well-known PGDs, in which the holding force of the Manipulated Object (MO) is formed under the action of gas-dynamic effects. A general classification of PGDs with features common to all PGD subtypes is proposed: PGD type; contact type; object base type; object centring type; specialisation type; working range; availability of additional devices; the number of grippers; type of control; type of attachment to the robot. Each feature of the general PGD classification, which affects PGD characteristics, is analysed, and a usage example is given. The advantages of each feature included in the general PGD classification are also considered. For a more detailed classification, PGDs are divided into the following types: Vacuum GDs (VGDs), Jet GDs (JGDs), Combined PGDs (CPGDs). For VGD, the main distinguishing features are highlighted, which are the vacuum creation method, effect/actuator, stepwise nozzle, suction cup type, suction material type. The main distinguishing features of JGDs include using a jet of compressed air, the shape of nozzle elements, the number of nozzle elements, the direction of gas flows, type of surface of the MO. The main distinguishing features of CPGD include the type of combination and function performed. The main features are given for each classification, and the advantages/disadvantages of the most typical representatives of GDs are described. The authors identify the main development directions for GDs at the present stage of robotisation of production processes, medicine, military and space technology, etc. Based on the analysis and systematisation of literature data, the authors define the main promising areas of research that will be actively developed soon: optimisation of grippers’ design, flexible grippers, additive manufacturing (3D-printing) when creating grippers, collaborative grippers, modular grippers, universal grippers, grippers based on new materials, new effects in grippers, bionic and medical grippers, simulation and rendering of the gripping process.
Journal Article
Bionic Organs: Shear Forces Reduce Pancreatic Islet and Mammalian Cell Viability during the Process of 3D Bioprinting
2021
Background: 3D bioprinting is the future of constructing functional organs. Creating a bioactive scaffold with pancreatic islets presents many challenges. The aim of this paper is to assess how the 3D bioprinting process affects islet viability. Methods: The BioX 3D printer (Cellink), 600 μm inner diameter nozzles, and 3% (w/v) alginate cell carrier solution were used with rat, porcine, and human pancreatic islets. Islets were divided into a control group (culture medium) and 6 experimental groups (each subjected to specific pressure between 15 and 100 kPa). FDA/PI staining was performed to assess the viability of islets. Analogous studies were carried out on α-cells, β-cells, fibroblasts, and endothelial cells. Results: Viability of human pancreatic islets was as follows: 92% for alginate-based control and 94%, 90%, 74%, 48%, 61%, and 59% for 15, 25, 30, 50, 75, and 100 kPa, respectively. Statistically significant differences were observed between control and 50, 75, and 100 kPa, respectively. Similar observations were made for porcine and rat islets. Conclusions: Optimal pressure during 3D bioprinting with pancreatic islets by the extrusion method should be lower than 30 kPa while using 3% (w/v) alginate as a carrier.
Journal Article
Numerical Simulation of Underwater Supersonic Jet of Vehicle with Shell-Shaped Flow Control Structure
2023
When the underwater vehicle engine operates under the condition of over-expansion, the violent pulsation of the flow field pressure at the rear of the nozzle can cause violent fluctuations in engine thrust, leading to engine instability. In order to improve the engine's stability, this study drew inspiration from the wave attenuation characteristics of the shell-shaped surface texture structure and added a multi-layer shell-shaped texture structure to the rear wall to reduce pressure fluctuations in the flow field at the rear of the nozzle . Based on the numerical simulation method, the effects of different bionic shell-shaped structures on jet morphology, wall pressure and engine thrust were compared and analyzed. The results show that the multi-layer bionic shell-shaped texture structure can effectively inhibit the occurrence of periodic phenomena such as bulge, necking, and return stroke in the rear flow field, so as to effectively reduce the pressure fluctuation in the rear flow field of the nozzle. In addition, when the momentum thrust is almost unchanged, it is found through calculations that during the initial stage of the jet, the suppression of thrust is not significant. After 0.005 seconds, the oscillation amplitude of the combined force of pressure difference thrust and back pressure thrust decreased by 22%, and the oscillation amplitude of the total thrust decreased by 20%.
Journal Article
Research on Dual-Phase Composite Forming Process and Platform Construction of Radial Gradient Long Bone Scaffold
2024
The structure and composition of natural bone show gradient changes. Most bone scaffolds prepared by bone tissue engineering with single materials and structures present difficulties in meeting the needs of bone defect repair. Based on the structure and composition of natural long bones, this study proposed a new bone scaffold preparation technology, the dual-phase composite forming process. Based on the composite use of multiple biomaterials, a bionic natural long bone structure bone scaffold model with bone scaffold pore structure gradient and material concentration gradient changes along the radial direction was designed. Different from the traditional method of using multiple nozzles to achieve material concentration gradient in the scaffold, the dual-phase composite forming process in this study achieved continuous 3D printing preparation of bone scaffolds with gradual material concentration gradient by controlling the speed of extruding materials from two feed barrels into a closed mixing chamber with one nozzle. Through morphological characterization and mechanical property analysis, the results showed that BS-G (radial gradient long bone scaffolds prepared by the dual-phase composite forming process) had obvious pore structure gradient changes and material concentration gradient changes, while BS-T (radial gradient long bone scaffolds prepared by printing three concentrations of material in separate regions) had a discontinuous gradient with obvious boundaries between the parts. The compressive strength of BS-G was 1.00 ± 0.19 MPa, which was higher than the compressive strength of BS-T, and the compressive strength of BS-G also met the needs of bone defect repair. The results of in vitro cell culture tests showed that BS-G had no cytotoxicity. In a Sprague–Dawley rat experimental model, blood tests and key organ sections showed no significant difference between the experimental group and the control group. The prepared BS-G was verified to have good biocompatibility and lays a foundation for the subsequent study of the bone repair effect of radial gradient long bone scaffolds in large animals.
Journal Article
Optimization Design and Analysis of Bionic Friction Reducing Nozzle in Oil Shale High-Pressure Jet Mining
by
Xu, Xiaonan
,
Zhang, Jiansong
,
Liu, Yongsheng
in
bionic non-smooth surface
,
Drilling
,
Friction
2022
The borehole hydraulic mining method has unique advantages for underground oil shale exploitation. Breaking rock with a high-pressure water jet is a crucial step to ensure the smooth implementation of borehole hydraulic mining in oil shale. The hydraulic performance of the nozzle determines the efficiency and quality of high-pressure water jet technology. To obtain a superior hydraulic performance nozzle, based on the bionic non-smooth theory, a circular groove was selected as the bionic unit to design a bionic straight cone nozzle. The structural parameters of the circular groove include the groove depth, width, and slot pitch. The optimization objective was to minimize the pressure drop, where the fluid has the least resistance. A genetic algorithm was used to optimize the structural parameters of the circular grooves in the inlet and outlet sections of the bionic straight cone nozzle. The optimal structural parameters of the nozzle were as follows: the inlet diameter was 15 mm, the inlet length was 20 mm, the outlet diameter was 4 mm, the length-to-diameter ratio was 3, and the contraction angle was 30°. In addition, in the inlet section, the groove width, slot pitch, and groove depth were 3.9 mm, 5.2 mm, and 5.5 mm, respectively, and the number of circular grooves was 2. Moreover, in the outlet section, the groove width, slot pitch, and groove depth were 2.25 mm, 3 mm, and 5.5 mm, respectively, and the number of circular grooves was 2. The CFD numerical simulation results showed that under the same numerical simulation conditions, compared with the conventional straight cone nozzle, the bionic straight cone nozzle velocity increase rate could reach 13.45%. The research results can provide scientific and valuable references for borehole hydraulic mining of high-pressure water jets in oil shale drilling.
Journal Article
Binder droplet impact mechanism on a hydroxyapatite microsphere surface in 3D printing of bone scaffolds
2015
The combination of hydroxyapatite composite powder and three-dimensional (3D) printing rapid prototyping techniques has markedly improved skeletal interactions in orthopedic surgery applications. 3D printing methodology ensures effective bionic microstructure and shape interactions between an implant and the surrounding normal tissue. In effort to enhance the quality, precision, and mechanical properties of printed bone scaffolds, this study examines binder droplet spreading performance on the surface of hydroxyapatite (HA) microspheres. The piezoelectric nozzle diameter is about 10 μm, which sprays droplets 20 μm in diameter. The average size of HA powder particles is about 60 μm in diameter. Most laboratories, however, are limited to observation of a single droplet 20 μm or smaller in diameter impacting a spherical surface 60 μm in diameter. Based on non-dimensional scale similarity theory in axisymmetric Stokes flow dynamics, this study conducted experiments and simulation on the same collision conditions (droplet 200 μm in diameter, spherical surface 600 μm in diameter). Simulation results were consistent with experiment data, and form a basis for future research on modeling droplet impact on spherical surfaces.
Journal Article
A Battery and a “Bionic” Ear: a Hint of 3-D Printing’s Promise
2013
Led by Jennifer Lewis, a professor of biologically inspired engineering at Harvard, the group used tiny nozzles to precisely deposit the anode and cathode inks, which contain nanoparticles of lithium titanium oxide and lithium iron phosphate, respectively. Lewis’s group has developed the materials and custom printer technology—including a nozzle that can print features as small as one micrometer—needed to print several different kinds of functional components besides batteries, including electrodes and antennas made from inks containing metallic nanoparticles, and optical structures made of photocurable resins. In May, researchers at Princeton reported using an off-the-shelf 3-D printer to produce a computer-designed ear made of real tissue with interwoven electronics, including a coiled antenna and electrodes composed of a conductive polymer infused with silver nanoparticles.
Newspaper Article