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1,123 result(s) for "breakdown strength"
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Structure design boosts concomitant enhancement of permittivity, breakdown strength, discharged energy density and efficiency in all-organic dielectrics
Polymer-based nanocomposites with excellent flexibility and intrinsic high breakdown strength are promising candidates for high energy density capacitors compared to ceramics counterparts. However, their energy density is relatively low due to the trade-off between permittivity and breakdown strength. In this work, the authors proposed a ferroconcrete-like structure for all-organic nanocomposites via combinatorial electrospinning and hot-pressing method. In this structure, polymethyl methacrylate (PMMA) serves as matrix while poly(vinylidene fluoride-co-hexafluoropropylene) (P(VDF-HFP)) serves as reinforcement phase. This novel structure is highly effective in breaking the paradox of improved discharged energy density with decreased efficiency, as evidenced by the concurrently improved discharged energy density (∼12.15 J/cm3 compared to 8.82 J/cm3 of the matrix) and efficiency (∼81.7% compared to 76.8% of the matrix). Compared to conventional blending composite films, samples with ferroconcrete-like structure exhibit higher permittivity, breakdown strength, discharged energy density and efficiency. The superior energy storage performance is attributed to large aspect ratio P(VDF-HFP) fibres distributed perpendicularly to the external field, which brings about the extra enhancement of permittivity. Besides, mechanical properties are improved and restriction on carrier motion is facilitated, leading to enhanced breakdown strength and suppressed conduction. This work provides a new way to design dielectric composite for high energy density and efficiency applications.
Dielectric characterisation of epoxy nanocomposite with barium titanate fillers
High permittivity materials are currently in use for mitigation of electrical stress in high-voltage apparatus and energy storage systems. In this work, epoxy-based high permittivity nanocomposites with Barium titanate (BaTiO3) nanofillers are considered, for the purpose of stress mitigation. Uniform dispersion of the fillers in the polymer up to 10% by volume is achieved. Apart from the use of as-received fillers, the effect of using surface-functionalised nanoparticles (with 3-glycidoxypropyltrimethoxy-silane) before use is also investigated. The nanocomposite is characterised in terms of its complex permittivity, DC conductivity, short-term AC breakdown strength and space charge accumulation, to gauge its suitability for use in high-voltage insulation. Complex permittivity is measured using broadband dielectric spectroscopy over a broad frequency range of 1 mHz to 1 MHz. DC conductivity is studied from polarisation–depolarisation current measurements. Short-term AC breakdown strength tests are performed at power frequency (50 Hz). Space charge density along the sample thickness is obtained using pulsed electro-acoustic technique. A computational case-study is presented to show the feasibility of using the high permittivity nanocomposite for electric stress control in high-voltage equipment (viz., at mounting flanges of 69 kV bushings).
Effect of Crystallinity of Polyethylene with Different Densities on Breakdown Strength and Conductance Property
In order to study the effects of the crystallinity of polyethylene with different densities on breakdown strength and conductance properties, this paper mainly tests the X-ray diffraction (XRD), different scanning calorimeter (DSC), direct current (DC) breakdown and conductance properties of low-density polyethylene (LDPE), linear low density polyethylene (LLDPE), medium density polyethylene (MDPE), and high-density polyethylene (HDPE), and further analyzes the experimental results separately. The results show that an increase in the density of polyethylene leads to the continuous improvement of crystallinity, and an increase in crystallinity causes a significant decrease in the conduction current at the same field strength. The field strength corresponding to the two turning points in the conductance characteristic curve increases simultaneously.
Effect of Alumina Nanowires on the Thermal Conductivity and Electrical Performance of Epoxy Composites
Alumina nanowires (Al2O3-NWs)/epoxy resin composites have been thoroughly studied due to their excellent insulating and dielectric performance. In particular, understanding the effect of nano-alumina with different morphologies on the dielectric performance of composites is of great significance. In this study, Al2O3-NWs with lengths of approximately 100 nm and diameters of approximately 5 nm were prepared and blended with anepoxy resin to form composites, and the effect of the mass fraction of fillers on the thermal conductivity of the composites was investigated. Specifically, the effect of alumina fillers with ananowire structure on the insulating and dielectric performance and breakdown strength of the epoxy composites were analyzed. The influence principle of the interfacial effect and heat accumulation on the dielectric and insulating properties of the composites were described. The results demonstrated that the thermal conductivity of Al2O3-NWs/epoxy resin composites was higher than that of the bare epoxy resin. The thermal conductivity of Al2O3-NWs/epoxy resin composites increased with increasing mass fraction of fillers. When the mass fraction of fillers was 10%, the thermal conductivity of the composite was 134% higher than that of the epoxy resin matrix. The volume resistivity of the composites first increased and then decreased as the mass fraction of fillers increased, while the dielectric constant of the composites increased with increasing mass fraction of fillers and decreasing frequency. The dielectric loss of the composites decreased and then increased as the mass fraction of fillers increased, and it increased with increasing frequency. Additionally, the alternating current breakdown strength of the composites first increased and then decreased withincreasingmass fraction of fillers.
Prediction of Energy Storage Performance in Polymer Composites Using High‐Throughput Stochastic Breakdown Simulation and Machine Learning
Polymer dielectric capacitors are widely utilized in pulse power devices owing to their high power density. Because of the low dielectric constants of pure polymers, inorganic fillers are needed to improve their properties. The size and dielectric properties of fillers will affect the dielectric breakdown of polymer‐based composites. However, the effect of fillers on breakdown strength cannot be completely obtained through experiments alone. In this paper, three of the most important variables affecting the breakdown strength of polymer‐based composites are considered: the filler dielectric constants, filler sizes, and filler contents. High‐throughput stochastic breakdown simulation is performed on 504 groups of data, and the simulation results are used as the machine learning database to obtain the breakdown strength prediction of polymer‐based composites. Combined with the classical dielectric prediction formula, the energy storage density prediction of polymer‐based composites is obtained. The accuracy of the prediction is verified by the directional experiments, including dielectric constant and breakdown strength. This work provides insight into the design and fabrication of polymer‐based composites with high energy density for capacitive energy storage applications. The effects of single variable and multivariable coupling on the breakdown strength of polymer‐based composites are studied by high‐throughput stochastic breakdown simulation, and a machine learning database is established to obtain breakdown prediction. A universal energy storage density prediction is obtained by combining the breakdown prediction with the classical dielectric formula, and the predictions' accuracy is verified.
Enhancing energy storage density of poly(arylene ether nitrile) via incorporating modified barium titanate nanorods and hot-stretching
Dielectric energy storage materials that are extensively employed in capacitors and other electronic devices have attracted increasing attentions amid the rapid progress of electronic technology. However, the commercialized polymeric and ceramic dielectric materials characterized by low energy storage density face numerous limitations in practical applications. In this study, we report the simultaneous enhancement of dielectric properties of poly(arylene ether nitrile) (PEN) through the incorporating of sulfonated PEN (SPEN) modified barium titanate nanorods (BTNR) (SPEN@BTNR) and hot-stretching. BTNR is synthesized using a two-step hydrothermal method, aminated with KH550, and then reacted with SPEN to form the cladding-modified SPEN@BTNR. Due to the intrinsic high permittivity of barium titanate (BT) and enhanced compatibility between SPEN@BTNR and PEN stemming from the cladding of SPEN, the dielectric constant and breakdown strength of SPEN@BTNR/PEN composite are as high as 14.0 at 10 3 Hz and 198.1 kV/mm at the doping amount of 15 wt.%, respectively. As a result, the energy storage density of SPEN@BTNR/PEN is increased to 2.43 J/cm 3 , compared with that of 0.82 J/cm 3 for PEN. In addition, derived from the rearrangement of SPEN@BTNR and orientation of PEN after hot-stretching, the dielectric constant and breakdown strength of SPEN@BTNR/PEN with 15 wt.% fillers are further enhanced to 17.1 and 204.8 kV/mm, respectively, resulting in an energy storage density of 3.36 J/cm 3 . The boosting of energy storage density up to 310% provides a new idea for improving the performances of dielectric energy storage materials.
Effect of Fluorosilicone Rubber on Mechanical Properties, Dielectric Breakdown Strength and Hydrophobicity of Methyl Vinyl Silicone Rubber
Silicone rubber (SIR) is used in high-voltage insulators because of its insulation, and excellent hydrophobicity is very important in harsh outdoor environments. To enhance the hydrophobicity and low-temperature resistance of silicone rubber, methyl vinyl silicone rubber and fluorosilicone rubber (FSIR) blend composites with different ratios were prepared. The samples were characterized and analyzed using scanning electron microscopy, tensile testing, dynamic mechanical analysis and static contact angle testing. The results showed that after blending, SIR and FSIR were well compatible. FSIR had higher elastic modulus and reduced the tensile strength to some extent in SIR/FSIR composites. The addition of a small amount of FSIR made its crystallization temperature decrease from −30 to −45 °C, meaning that the low-temperature resistance was significantly improved. The breakdown strength of SIR/FSIR composites can still be maintained at a high level when a small amount of FSIR is added. The contact angle of the composites increased from 108.9 to 115.8° with the increase in FSIR content, indicating the enhanced hydrophobicity. When the samples were immersed in water for 96 h, the hydrophobicity migration phenomenon occurred. The static contact angle of the samples with less FSIR content had a weaker decreasing trend, which illustrated that the hydrophobicity was maintained at a high level.
Electrical Characterization of Epoxy Nanocomposite under High DC Voltage
This work studies the direct current breakdown characteristics of unfilled epoxy and epoxy nonconductive nanocomposites (SiO2,MgO and Al2O3). It also examines the variation of electrical properties in epoxy nanocomposites. The novel aspect of this study is that the samples of Epoxy nanocomposite were exposed to high voltages of up to six kilo volts for three hours using field electron microscopy under high vacuum conditions (10−5 mbar). The current emitted from these samples was measured at three different intervals of time. In addition, the influence of high voltage on the permittivity, loss factor (tan(δ)), and conductivity of the epoxy nanocomposite was studied. This evaluation was conducted before and after applying the voltage at room temperature, The frequency range extends from 10−2–10−7 Hz using the Novo Control Alpha-A analyzer. Current–voltage characterization was performed through field electron microscopy. The samples were characterized by scanning electron microscopy–energy dispersive X-ray spectroscopy and Fourier Transform Infrared Spectroscopy. The unfilled epoxy exhibited structural degradation, resulting in the formation of holes when exposed to high voltages of up to six kilo volts, leading to a reduction in electrical properties. Nevertheless, the addition of nanoparticles shows a significant increase in the operational lifetime of the epoxy nanocomposite. The degree of increase in the lifetime of epoxy composite varied depending on several factors such as the type of NPs introduced and their respective sizes. The epoxy/Al2O3 nanocomposite comparing with epoxy/MgO and epoxy/SiO2 nanocomposite showed elevated resistance to direct current breakdown strength and maintaining its dielectric.
Ceramic-Based Dielectric Materials for Energy Storage Capacitor Applications
Materials offering high energy density are currently desired to meet the increasing demand for energy storage applications, such as pulsed power devices, electric vehicles, high-frequency inverters, and so on. Particularly, ceramic-based dielectric materials have received significant attention for energy storage capacitor applications due to their outstanding properties of high power density, fast charge–discharge capabilities, and excellent temperature stability relative to batteries, electrochemical capacitors, and dielectric polymers. In this paper, we present fundamental concepts for energy storage in dielectrics, key parameters, and influence factors to enhance the energy storage performance, and we also summarize the recent progress of dielectrics, such as bulk ceramics (linear dielectrics, ferroelectrics, relaxor ferroelectrics, and anti-ferroelectrics), ceramic films, and multilayer ceramic capacitors. In addition, various strategies, such as chemical modification, grain refinement/microstructure, defect engineering, phase, local structure, domain evolution, layer thickness, stability, and electrical homogeneity, are focused on the structure–property relationship on the multiscale, which has been thoroughly addressed. Moreover, this review addresses the challenges and opportunities for future dielectric materials in energy storage capacitor applications. Overall, this review provides readers with a deeper understanding of the chemical composition, physical properties, and energy storage performance in this field of energy storage ceramic materials.
Polyimide Nanodielectrics Doped with Ultralow Content of MgO Nanoparticles for High-Temperature Energy Storage
Advanced polymer dielectrics with high energy density at elevated temperatures are highly desired to meet the requirements of modern electronic and electrical systems under harsh conditions. Herein, we report a novel polyimide/magnesium oxide (PI/MgO) nanodielectric that exhibits high energy storage density (Ue) and charge–discharge efficiency (η) along with excellent cycling stability at elevated temperatures. Benefiting from the large bandgap of MgO and the extended interchain spacing of PI, the composite films can simultaneously achieve high dielectric constant and high breakdown strength, leading to enhanced energy storage density. The nanocomposite film doped with 0.1 vol% MgO can achieve a maximum Ue of 2.6 J cm−3 and a η of 89% at 450 MV m−1 and 150 °C, which is three times that of the PI film under the same conditions. In addition, embedding ultralow content of inorganic fillers can avoid aggregation and facilitate its large-scale production. This work may provide a new paradigm for exploring polymer nanocomposites with excellent energy storage performance at high temperatures and under a high electric field.