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Spray drying, which is a cost-effective dehydration method in the food industry, excels at preserving product integrity. Still, it has problems like losing quality because of heat, not being able to control particle sizes as well as it could, wasting energy, and nozzle blockages that make bioactive compounds like vitamin C, carotenoids, flavanols, and anthocyanins less effective. A new era of spray drying is unfolding, marked by breakthroughs such as ultrasound-assisted, nano, vacuum, dehumidified air, superheated steam, pulse combustion, foam, and flame methods, which promise improved preservation, energy use, and powder consistency. These technologies refine the drying process, shoring up the defense of delicate bioactives, averting nozzle blockages, and honing particle size precision. Additionally, the spray chilling method bolsters the resilience of vulnerable ingredients through processing and storage. The exploration of novel biopolymers as carriers aims to combat public health issues like obesity and cardiovascular disease. This critical review captures the transformative strides made by recent spray drying approaches and encapsulating agents, driving food processing forward towards greater quality, health benefits, and industrial sustainability. Graphical Abstract

The aim of the present study was to investigate the spray drying behavior of sugarcane juice with (PSJ) and without (CSJ) citric acid the effects of different levels (10–50%) of carrier agents (maltodextrin (MD), Gum Arabic, liquid glucose and carrot fiber) at varying operating conditions of inlet and outlet temperature and feed concentration during spray drying was also studied. Spray dried powders from PSJ and CSJ were analyzed for physical properties such as wettability, cohesiveness, dispersibility, flowability, hygroscopicity, particle morphology etc. Different correlations between product recovery and operating conditions were obtained. Amongst the different carrier agents used maltodextrin (30%) proved to be the best in terms of sensory properties and product yield. Spray dried powder without citric acid (PSJ) proved to be superior in terms of porosity, flowability and other reconstitution properties with low hygroscopicity. Moreover PSJ powder revealed regular spherical shape with smooth surface and less agglomeration between particles.

Background/Objectives: Spray drying is a technique widely employed in the food and nutraceutical industries to convert liquid extracts into stable powders, preserving their functional properties. Ginger (Zingiber officinale) is rich in bioactive compounds such as gingerols, shogaols, and zingerone, which contribute to its health benefits. This study aimed to investigate the impact of spray drying on the chemical profile of ginger, particularly focusing on the transformation of gingerols into shogaols and related compounds. Methods: Fresh ginger juice was spray-dried using various carrier agents, including Clear Gum (CO03), pea protein, and inulin. Mass spectra of the resulting powders were acquired using High-Resolution Flow Infusion Electrospray Ionisation Mass Spectrometry (HR-FIE-MS) to obtain fingerprint data. Key bioactive compounds were tentatively identified to Level 2, and their relative intensities were assessed to evaluate the effects of different carriers on the chemical composition of the ginger powders. Results: Spray drying with the commercial carrier CO03 resulted in an increase in shogaol analogues ([10]-, [8]-, and cis-[8]-shogaol), gingerenone B, and oxidation products such as 6-hydroxyshogaol, 6-dehydroshogaol, and zingerone. In contrast, natural carriers like pea protein and inulin led to lower relative intensities of these bioactives, suggesting limited capacity for promoting thermal transformations. Spray drying without a carrier produced a shogaol-dominant profile but resulted in powders with poor handling properties, such as stickiness and agglomeration. Antioxidant and total polyphenol assays showed that spray drying reduced antioxidant capacity, while total polyphenol content was more preserved; natural carriers such as inulin better maintained bioactivity compared to modified starch or pea protein. Conclusions: Among the five formulations evaluated—ginger juice with no carrier, with CO03 (two dilutions), pea protein, or inulin—CO03-based samples showed the greatest chemical transformation, while inulin and pea protein better preserved antioxidant capacity but induced fewer metabolite changes. Thus, choice of carrier in the spray-drying process influences the chemical profile and functional characteristics of resultant ginger powders. While CO03 effectively enhances the formation of bioactive shogaols and related compounds, its ultra-processed nature may not align with clean-label product trends. Natural carriers, although more label-friendly, may not create the desired chemical transformations. Therefore, optimising carrier selection is important to balance bioactivity, product stability, and consumer acceptability in the development of ginger-based functional products.

This study investigated the survival dynamics of Lactobacillus plantarum BG24, a probiotic strain, within reconstituted skim milk (RSM) and yeast extract (YE) matrices during the spray–drying (SD) process, encompassing of inlet/outlet air temperatures. Notably, optimum SD parameters were found to be an inlet air temperature of 150°C and outlet air temperature of 83°C, that achieving high viability (92.23%), and reducing both moisture content (MC) (3.57%) and water activity (aw) (0.266). The use of soy protein isolate (SPI), gum Arabic (GA), RSM, maltodextrin (MD), sucrose (SUC), and lactose in binary mixtures or alone was investigated in terms of the best survival rate of probiotic bacteria, and RSM alone and RSM + GA and SPI alone were found to be the best drying carriers giving higher viability during SD. SD at optimum process temperatures and freeze drying (FD) were compared in the survival rate of probiotic bacteria in the carrier of RSM with YE, and FD samples showed a higher survival rate (97.69%) than SD samples. It was determined that the storage temperature (4°C and 20°C) had an impact on the glass transition temperature, MC, aw, and cell viability. Increased storage temperature led to a greater decrease in cell viability, especially for SD probiotic powders. These findings furnish critical insights into the intricate interplay among process parameters, carrier agents, drying techniques, and storage conditions, thereby elucidating avenues for refining probiotic preservation strategies within the ambit of SD, and by extension, in the domains of food and pharmaceutical sciences. The optimum SD conditions were found to be at 150°C inlet and 83°C outlet temperatures, with higher viability. The viability of RSM, RSM + GA, and SPI powders was higher during spray drying. Cell viability increased when L. plantarum BG24 powder was stored at 4°C.

This study investigated the effect of various extraction temperature and carrier agents on Murraya koenigii L. leaf extract to improve the stability of its phenolic components. Hence, the extraction was carried out at temperatures of 70, 80, 90 °C and encapsulated using different carrier agents such as maltodextrin, gum arabica, xanthan and starch. The encapsulated extracts were evaluated for physicochemical properties such as moisture content, water activity, bulk density, tapped density, dissolution efficiency, flow properties, colour, FTIR, antioxidant activity. Encapsulated extracts yield was recorded in the following order: maltodextrin (M) > starch (S) > gum acacia (G) > xanthan (X). The powder obtained with X and G showed higher antioxidant activity in comparison to other carrier agents. Hue angle was found to be in first quadrant (0°–90°). FTIR spectra of encapsulated extracts were typical of polysaccharides and uronic acids.

Major advances in carrier-mediated agents, which include nanoparticles, nanosomes and conjugates, have revolutionized drug delivery capabilities over the past decade. While providing numerous advantages, such as greater solubility, duration of exposure and delivery to the site of action over their small-molecule counterparts, there is substantial variability in systemic clearance and distribution, tumor delivery and pharmacologic effects (efficacy and toxicity) of these agents. This review provides an overview of factors that affect the pharmacokinetics and pharmacodynamics of carrier-mediated agents in preclinical models and patients.

Rotenone is an active ingredient that has been widely used as pesticide. However, rotenone is poorly soluble in water. Therefore, a water-soluble carrier is needed. Here, we synthesised, characterised and applied oleoyl-carboxymethyl chitosan for the first time as a carrier agent for rotenone. Oleoyl-carboxymethyl chitosan is soluble in acidic, neutral and basic media. The critical micelle concentration of oleoyl-carboxymethyl chitosan is 0.096 mg/mL. Oleoyl-carboxymethyl chitosan formed self-aggregates and exhibited spherical shape with the values of 35.5–66.4 nm. We studied the encapsulation efficiency and loading capacity of oleoyl-carboxymethyl chitosan micelles with different weight ratios of oleoyl-carboxymethyl chitosan to rotenone. We found an encapsulation efficiency of 97 % and a loading capacity of 0.97 % for oleoyl-carboxymethyl chitosan/rotenone 100:1 w/w. Oleoyl-carboxymethyl chitosan released 96.00 % of the rotenone loaded within 50 h. Overall, our findings show the feasibility of oleoyl-carboxymethyl chitosan as a novel water-solubilising agent for pesticide formulations.

Major advances in carrier-mediated agents, including nanoparticle, conjugates and antibody-drug conjugates, have created revolutionary drug delivery systems in cancer over the past two decades. While these agents provide several advantages, such as greater duration of exposure and solubility, compared with their small-molecule counterparts, there is substantial variability in delivery of these agents to tissues and especially tumors. This review provides an overview of tumor microenvironment factors that affect the pharmacokinetics and pharmacodynamics of carrier-mediated agents observed in preclinical models and patients.

Drugs are widely used as therapeutic agents; however, they may present some limitations. To overcome some of the therapeutic disadvantages of drugs, the use of β-cyclodextrin-based nanosponges (βCDNS) constitutes a promising strategy. βCDNS are matrices that contain multiple hydrophobic cavities, increasing the loading capacity, association, and stability of the included drugs. On the other hand, gold nanoparticles (AuNPs) are also used as therapeutic and diagnostic agents due to their unique properties and high chemical reactivity. In this work, we developed a new nanomaterial based on βCDNS and two therapeutic agents, drugs and AuNPs. First, the drugs phenylethylamine (PhEA) and 2-amino-4-(4-chlorophenyl)-thiazole (AT) were loaded on βCDNS. Later, the βCDNS–drug supramolecular complexes were functionalized with AuNPs, forming the βCDNS–PhEA–AuNP and βCDNS–AT–AuNP systems. The success of the formation of βCDNS and the loading of PhEA, AT, and AuNPs was demonstrated using different characterization techniques. The loading capacities of PhEA and AT in βCDNS were 90% and 150%, respectively, which is eight times higher than that with native βCD. The functional groups SH and NH2 of the drugs remained exposed and allowed the stabilization of the AuNPs, 85% of which were immobilized. These unique systems can be versatile materials with an efficient loading capacity for potential applications in the transport of therapeutic agents.

The efficiency of two pollinators, Apis mellifera L. (Hymenoptera: Apidae) and the mason bee Osmia cornuta (Latreille) (Hymenoptera: Megachilidae), as carriers of biocontrol agents (BCA) from flower to flower (secondary colonisation) was investigated on apple cv 'Golden Delicious'. The BCA tested was Bacillus subtilis, strain BD170 (Biopro®) developed for the control of the 'fire blight' caused by Erwinia amylovora (Burril) Winslow et al. The two insect species were studied as secondary BCA carriers on apple plants in pots under net screened tunnels. Their behaviour and capacity to deposit the BCA in the most receptive flower parts were compared both by washing, diluting and plating the flower organs on a recovery medium and by means of PCR analyses based on a molecular marker. O. cornuta showed better performances with respect to A. mellifera. For the field trials, pollinators were introduced in four apple orchards. During apple's flowering, the BD170 (100 g hl⁻l) was sprayed once in two fields, and twice in the others. The pollinators' efficacy in carrying the BCA from sprayed flowers to the stigmas of newly opened ones at different times after the spray treatment was evaluated. The detection of the BCA was performed by PCR analysis. The percentages of positive PCR flower samples were higher in the internal treated areas of the fields with respect to the external untreated ones, but the high colonisation level found in the latter and in the flowers opened in both areas several days after the treatment(s) demonstrated that pollinators can play an important role as secondary carriers.