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Titanium has outstanding corrosion resistance due to the external natural oxide protective layer formed when it is exposed to an aerated environment. Despite this, titanium may suffer different forms of corrosion in severe environments: uniform corrosion, pitting and crevice corrosion, hydrogen embrittlement, stress-corrosion cracking, fretting corrosion and erosion. In this first review, forms of corrosion affecting titanium are analyzed based on a wide literature review. For each form of corrosion, the mechanism and most severe environment are reported according to the current understanding. In the second part, this review will address the possible surface treatments that can increase corrosion resistance on commercially pure titanium: Electrochemical anodizing, thermal oxidation, chemical oxidation and bulk treatments such as alloying will be considered, highlighting the advantages of each technique.

Purpose The purpose of this study is to investigate the crevice corrosion behavior and mechanism of laser additive manufacturing (LAM) nickel-based alloy under wedge-shaped crevice. Design/methodology/approach First, the opening size of the wedge-shaped crevice was designed to 0.1, 0.3 and 0.5 mm by controlling the thickness of silicon rubber and the double-side adhesive tape. Then, one side of the glass sheet was stuck on the silicon strip and keep the electrodes of Rows 1 and 2 outside the crevice as a reference, and the opposite side was stuck to the wire beam electrode by silica gel. Findings The current density with a maximum value of 5.7 × 10−6 A/cm2 was observed at the crevice opening of 0.5 mm, while the lowest value of 9.2 × 10−7 A/cm2 was found at the crevice opening of 0.1 mm. In addition, the corrosion resistance at the inside of the crevice is higher than that at the outside and the middle of the crevice. It means that the internal width of the wedge-shaped crevice tends toward 0, which hinders the migration of ions in the corrosive medium. The generation of corrosive products further reduce the crevice size to cause the inhibition of corrosion at the inside of the crevice as well. Originality/value The multilayer and multipath LAM component is prepared to show the complex microstructure, which made the corrosion behavior and mechanism at wedge-shaped crevice nondeterminacy.

1. Along urbanised coastlines, urban infrastructure is increasingly becoming the dominant habitat. These structures are often poor surrogates for natural habitats, and a diversity of eco-engineering approaches have been trialled to enhance their biodiversity, with varying success. 2. We undertook a quantitative meta-analysis and qualitative review of 109 studies to compare the efficacy of common eco-engineering approaches (e.g. increasing texture, crevices, pits, holes, elevations and habitat-forming taxa) in enhancing the biodiversity of key functional groups of organisms, across a variety of habitat settings and spatial scales. 3. All interventions, with one exception, increased the abundance or number of species of one or more of the functional groups considered. Nevertheless, the magnitude of effect varied markedly among groups and habitat settings. In the intertidal, interventions that provided moisture and shade had the greatest effect on the richness of sessile and mobile organisms, while water-retaining features had the greatest effect on the richness of fish. In contrast, in the subtidal, small-scale depressions which provide refuge to new recruits from predators and other environmental Stressors such as waves, had higher abundances of sessile organisms while elevated structures had higher numbers and abundances of fish. The taxa that responded most positively to eco-engineering in the intertidal were those whose body size most closely matched the dimensions of the resulting intervention. 4. Synthesis and applications. The efficacy of eco-engineering interventions varies among habitat settings and functional groups. This indicates the importance of developing site-specific approaches that match the target taxa and dominant stressors. Furthermore, because different types of intervention are effective at enhancing different groups of organisms, ideally a range of approaches should be applied simultaneously to maximise niche diversity.

Bipolar electrode corrosion (BPEC), utilizing bipolar electrochemistry, has emerged as a pivotal technique in corrosion research by leveraging potential gradients between two feeder electrodes immersed in electrolyte solutions. This review provides a comprehensive exploration of the methodology, applications, and underlying corrosion mechanisms associated with BPEC, emphasizing its versatility across diverse domains. By establishing an electric field gradient, BPEC facilitates simultaneous oxidation and reduction reactions across a wide electrochemical potential range, typically inducing oxidation near to the negative feeder electrode and reduction adjacent to the positive electrode. The straightforward setup allows efficient screening of corrosion behavior under varied conditions, offering insights into anodic-to-cathodic corrosion dynamics on individual electrodes. Application of BPEC to steel samples reveals insights into pitting, crevice corrosion, general corrosion, and passive behavior, enabling thorough assessment of corrosion phenomena. Integration with sample arrays accelerates comparative studies, while analysis of local current and potential distributions enhances methodological understanding. This review underscores BPEC’s capability for spectroscopic, quantitative, and qualitative assessment of multiple samples in galvanic corrosion studies, providing a streamlined approach to evaluate comparative corrosion behavior within a single experiment. Moreover, evaluating pitting morphology on anodic surfaces offers a straightforward method for quantifying and qualitatively assessing overall corrosion performance across diverse sample sets.

Crevice corrosion is a type of local corrosion which occurs when a metal surface is confined in a narrow gap on the order of 10 μm filled with a solution. Because of the inaccessible geometry, experimental methods to analyze the inner space of the crevice have been limited. In this study, a light-addressable potentiometric sensor (LAPS) was employed to estimate the potential distribution inside the crevice owing to the IR drop by the anodic current flowing out of the structure. Before crevice corrosion, the I–V curve of the LAPS showed a potential shift, depending on the distance from the perimeter. The shift reflected the potential distribution due to the IR drop by the anodic current flowing out of the crevice. After crevice corrosion, the corrosion current increased exponentially, and a local pH change was detected where the corrosion was initiated. A simple model of the IR drop was used to calculate the crevice gap, which was 12 μm—a value close to the previously reported values. Thus, the simultaneous measurement of the I–V curves obtained using a LAPS during potentiostatic electrolysis could be applied as a new method for estimating the potential distribution in the crevice.

Pitting susceptibility of metals in corrosive environment is usually measured using a three-electrode set-up to conduct accelerated corrosion tests. A widely accepted methodology consists in mounting a sample in epoxy resin and connect it with a copper wire. However, in chloride-rich environments, this often results in the occurrence of crevice corrosion instead of pitting. In this study, a new 3D-printed sample holder was designed and its efficiency to study pitting corrosion of metals validated. The new method enables to study of pitting corrosion by improving edge enclosure, thus avoiding crevice corrosion. The validation is based on two case studies where stainless steel samples are polarized in (i) 500-ppm Cl − at ambient temperature and (ii) saturated Ca(OH) 2 with 1-M Cl − at 60 °C. The specifically chosen grade (AISI 316 L) shows failure of the electrode clearly initiated at the epoxy sample edge in traditional tests and poor reproducibility. Results showed that the use of the 3D-printed sample holder significantly improved the reliability and efficiency of the testing method, clearly avoiding unrealistic crevice corrosion in the tested conditions. The designed sample holder therefore enables more realistic and representative pitting results in corrosion research opening the possibility of conducting far less-expensive repetitive tests. Graphical abstract

The objective of this study was to investigate and visualize the initiation and propagation of crevice corrosion in grade 2205 duplex stainless steel by means of time-lapse imaging. Transparent Poly-Methyl-Meth-Acrylate washer and disk were coupled with duplex stainless steel to create an artificial crevice, with electrochemical monitoring applied to obtain information about the nucleation and propagation characteristics. All nucleation sites and corroding areas inside crevices were recorded in situ using a digital microscope set-up. Localized corrosion initiated close to the edge of the washer, where the crevice gap was very tight, with active corrosion sites then propagating underneath the disk into areas with wider gaps, towards the crevice mouth. The growth was associated with a rise in anodic current interlaced with sudden current drops, with parallel hydrogen gas evolution also observed within the crevice. The current drops were associated with a sudden change in growth direction, and once corrosion reached the crevice mouth, the propagation continued circumferentially and in depth. This allowed different corrosion regions to develop, showing selective dissolution of austenite, a region with dissolution of both phases, followed by a region where only ferrite dissolved. The effect of applied electrochemical potential, combined with time-lapse imaging, provides a powerful tool for in situ corrosion studies.

Duplex stainless steels were first manufactured early in the 20th century, but it was the introduction in the 1970s of the argon-oxygen decarburisation (AOD) steel making process and the addition of nitrogen to these steels, that made the alloys stronger, more weldable and more corrosion resistant. Today, duplex stainless steels can be categorised into four main groups, i.e., “lean”, “standard”, “super”, and “hyper” duplex types. These groups cover a range of compositions and properties, but they all have in common a microstructure consisting of roughly equal proportions of austenite and ferrite, high strength, good toughness and good corrosion resistance, especially to stress corrosion cracking (SCC) compared with similar austenitic stainless steels. Moreover, the development of a duplex stainless-steel microstructure requires lower levels of nickel in the composition than for a corresponding austenitic stainless steel with comparable pitting and crevice corrosion resistance, hence they cost less. This makes duplex stainless steels a very versatile and attractive group of alloys both commercially and technically. There are applications where duplex grades can be used as lower cost through-life options, in preference to coated carbon steels, a range of other stainless steels, and in some cases nickel alloys. This cost benefit is further emphasised if the design engineer can use the higher strength of duplex grades to construct vessels and pipework of lower wall thickness than would be the case if an austenitic grade or nickel alloy was being used. Hence, we find duplex stainless steels are widely used in many industries. In this paper their use in three industrial applications is reviewed, namely marine, heat exchangers, and the chemical and process industries. The corrosion resistance in the relevant fluids is discussed and some case histories highlight both successes and potential problems with duplex alloys in these industries. The paper shows how duplex stainless steels can provide cost-effective solutions in corrosive environments, and why they will be a standard corrosion resistant alloy (CRA) for many industries through the 21st century.

Drivers of recruitment in sessile marine organisms are often poorly understood, due to the rapidly changing requirements experienced during early ontogeny. The complex suite of physical, biological, and ecological interactions beginning at larval settlement involves a series of trade-offs that influence recruitment success. For example, while cryptic settlement within complex microhabitats is a commonly observed phenomenon in sessile marine organisms, it is unclear whether trade-offs between competition in cryptic refuges and predation on exposed surfaces leads to higher recruitment. To explore the trade-offs during the early ontogeny of scleractinian corals, we combined field observations with laboratory and field experiments to develop a mechanistic understanding of coral recruitment success. Multiple experiments conducted over 15 months in Palau (Micronesia) allowed a mechanistic approach to study the individual factors involved in recruitment: settlement behavior, growth, competition, and predation, as functions of microhabitat and ontogeny. We finally developed and tested a predictive recruitment model with the broader aim of testing whether our empirical insights explained patterns of coral recruitment and quantifying the relative importance of each trade-off. Coral settlement was higher in crevices than exposed microhabitats, but post-settlement bottlenecks differed markedly in the presence (uncaged) and absence (caged) of predators. Incidental predation by herbivores on exposed surfaces at early post-settlement (<3 mm) stages and targeted predation by corallivores at late post-settlement (3–10 mm) stages exceeded competition in crevices as major drivers of mortality. In contrast, when fish were excluded, competition with macroalgae and heterotrophic invertebrates intensified mortality, particularly in crevices. As a result, post-settlement trade-offs were reversed, and recruitment was more than twofold higher on exposed surfaces than crevices. Once post-settlement bottlenecks were overcome, survival was higher on exposed surfaces regardless of fish exclusion. However, maximum recruitment occurred in crevices of uncaged treatments, being ninefold higher than caged treatments. Overall, we characterize recruitment success throughout the earliest life-history stages of corals and uncover some intriguing trade-offs between growth, competition and predation, highlighting how these change and even reverse during ontogeny and under alternate disturbance regimes.

The corrosion behavior and integrity of steam generator (SG) tube materials have frequently been tested in solutions containing sodium hydroxide (NaOH), assuming that NaOH is a typical contaminant concentrated in the crevices of SGs in a pressurized water reactor. The purpose of this study was to investigate the adequacy of using concentrated NaOH solutions to simulate the crevice environments of SGs. The dissolution behavior of magnetite deposit flakes formed in an operating SG was tested in a 0.4 wt.% NaOH solution at 300 °C, and the thermodynamic stability of magnetite was investigated using the potential-pH diagram for an iron–water system. The magnetite deposits were rapidly dissolved in the test solution, which was supported by the fact that magnetite is thermodynamically unstable under the test condition to dissolve to dihypoferrite ions (HFeO2−). These results indicate that research data obtained from concentrated NaOH solutions are not appropriate to apply to the crevice environments of SGs.