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An existing diesel engine was fitted with a common rail direct injection (CRDi) facility to inject fuel at higher pressure in CRDi mode. In the current work, rotating blades were incorporated in the piston cavity to enhance turbulence. Pilot fuels used are diesel and biodiesel of Ceiba pentandra oil (BCPO) with hydrogen supply during the suction stroke. Performance evaluation and emission tests for CRDi mode were carried out under different loading conditions. In the first part of the work, maximum possible hydrogen substitution without knocking was reported at an injection timing of 15° before top dead center (bTDC). In the second part of the work, fuel injection pressure (IP) was varied with maximum hydrogen fuel substitution. Then, in the third part of the work, exhaust gas recirculation (EGR), was varied to study the nitrogen oxides (NOx) generated. At 900 bar, HC emissions in the CRDi engine were reduced by 18.5% and CO emissions were reduced by 17% relative to the CI mode. NOx emissions from the CRDi engine were decreased by 28% relative to the CI engine mode. At 20%, EGR lowered the BTE by 14.2% and reduced hydrocarbons, nitrogen oxide and carbon monoxide by 6.3%, 30.5% and 9%, respectively, compared to the CI mode of operation.

Numerous studies have demonstrated that exhaust gas recirculation (EGR) can attenuate knock propensity in spark ignition (SI) engines at naturally aspirated or lightly boosted conditions. In this study, we investigate the role of cooled EGR under higher load conditions with multiple fuel compositions, where highly retarded combustion phasing typical of modern SI engines was used. It was found that under these conditions, EGR attenuation of knock is greatly reduced, where EGR doesn’t allow significant combustion phasing advance as it does under lighter load conditions. Detailed combustion analysis shows that when EGR is added, the polytropic coefficient increases causing the compressive pressure and temperature to increase. At sufficiently highly boosted conditions, the increase in polytropic coefficient and additional trapped mass from EGR can sufficiently reduce fuel ignition delay to overcome knock attenuation effects. Kinetic modeling demonstrates that the effectiveness of EGR to mitigate knock is highly dependent on the pressure-temperature condition. Experiments at 2000 rpm have confirmed reduced fuel ignition delay under highly boosted conditions relevant to modern downsized boosted SI engines, where in-cylinder pressure is higher and the temperature is cooler. At these conditions, charge reactivity increases compared to naturally aspirated conditions, and attenuation of knock by EGR is reduced.

An exhaust gas recirculation (EGR) valve is used to quickly and dynamically adjust the amount of recirculated exhaust gas, which is critical for improving engine fuel economy and reducing emissions. To address problems relating to the precise positioning of an electromotive (EM) valve under slowly varying plant dynamics and uncertain disturbances, we propose a servo control system design based on linear active disturbance rejection control (LADRC) for the EGR EM valve driven by a limited angle torque motor (LATM). By analyzing the structure of the LATM and the transmission, the dynamic model of the system is derived. In addition, to solve the problems caused by slowly varying plant dynamics and uncertain disturbances, we combine the effects of uncertain model parameters and external disturbances as the total disturbance, which is estimated in real time by an extended state observer (ESO) and then compensated. In addition, accurate angular information is obtained using a non-contact magnetic angle measurement method, and a high-speed digital communication channel is established to help implement a closed-loop position control system with improved responsiveness and accuracy. Simulation and experimental results show that the proposed servo system design can effectively ensure the precision and real-time performance of the EM valve under slowly changing plant dynamics and uncertain disturbances. The proposed servo system design achieves a full-stroke valve control accuracy of better than 0.05 mm and a full-stroke response time of less than 100 ms. The controlled valve also has good robustness under shock-type external disturbances and excellent airflow control capability. The repeatability of the airflow control is generally within 5%, and the standard deviation is less than 0.2 m3/h.

An indispensable reference for engineers, applied scientists, students, and individuals working to reduce emissions and advance diesel engine technology. With the industry evolving rapidly, we ensure that readers are well-informed about the most recent advances in commercial diesel engines, providing a competitive edge in their respective fields.

The development of maritime trade has greatly promoted the development of diesel engines. However, with the increasingly serious environmental problems, more and more attention has been paid to the exhaust emissions of high-power marine diesel engines. The restrictions on SOx have been implemented globally, and the limitation of the NOx will be the next priority. This paper illustrates (a) Principle and research progress of NOx emissions-reduction technology of marine diesel engine; (b) Summary of advantages and disadvantages among various reduction technologies and their reduction effects; (c) The application effect of mainstream technology on board. Firstly, since exhaust gas recirculation (EGR) can achieve Tier-III directly from Tier-I without considering the increased fuel consumption. It is deemed as the most promising technology to reduce emissions by controlling combustion condition. However, EGR has shortcomings of excessive increase in fuel consumption and generation of waste water, which need to be solved immediately. Secondly, selective catalytic reduction (SCR) is the most effective and straightforward means to achieve Tier-III. Despite of the continuous optimization of SCR unit volume, the problem of scrap catalyst seriously limits its wide application. How to match the supercharger more efficiently is a key factor in choosing between high and low pressure SCR. Thirdly, nature gas (NG) engines are capable of achieving a reduction in NOx, but in order to meet the requirements of Tier-III, it still needs to be assisted by other technologies. The emissions of hydrocarbon (HC) and CO in NG engines are huge defects that must be solved. Lastly, technologies such as the Miller cycle, Two-stage supercharging and mixed-water combustion can also reduce emissions but were rarely used alone. These technologies can be combined with EGR, SCR and NG engines to optimize the engines’ economy and emission characteristics.

Diesel engines, known for their high compression ratios, are extensively used in various sectors including industry, transportation, agriculture, and construction. However, they face significant challenges in meeting strict emission standards. Fossil-derived diesel fuel is cited as a major contributor to serious issues like high environmental pollution, harmful health effects, and the energy crisis. Promoting the development of high technology related to clean fuel is crucial. Exploring the impact of combining high-pressure fuel injection with low oxygen concentration as a form of recirculating part of the exhaust gas back into the engine cylinder (EGR) for oxygenated biodiesel, to enhance fuel efficiency and emission mitigation, presents a promising avenue of research. This work focuses on evaluating the impact of various EGR levels on the combustion behaviors of palm biodiesel (B100) and conventional diesel (B0) under a high fuel injection pressure of 1200 bar and a constant injection time of 2.0 ms in a constant-volume vessel. Compression ignition (CI) engine operating conditions, characterized by an in-cylinder ambient pressure of 43 bar, were investigated under three cases of volumetric oxygen concentrations simulating various EGR levels in diesel engines: no EGR (21% O 2 ), medium EGR (15% O 2 ), and heavy EGR (10% O 2 ). A piezoelectric transducer was utilized to record the combustion pressure, from which combustion characteristics were analyzed. The findings revealed that the ignition delay of B100 is shorter than that of B0 under no EGR conditions and prolongs when reducing the oxygen content to 10%. Increasing the EGR ratio leads to a significant decrease in the integral heat release, the summit of the apparent heat release rate, and peak combustion pressure for both fuel types. Nevertheless, a longer diffusion combustion phase was observed compared to conditions with higher ambient oxygen concentrations. Furthermore, the combustion characteristics of B100 are also lower than those of B0 under test conditions.

In general, a leaner mixture condition improves combustion efficiency in compression ignition (CI) combustion using diesel. However, in the case of leaner air–fuel mixture conditions, it disturbs flame propagation in spark ignition combustion using gasoline, i.e., low reactivity fuel, causing a decrease in combustion efficiency. Since dual-fuel combustion in a CI engine typically involves the use of high- and low-reactivity fuels together, the differing reactivity conditions in the cylinder become as important as the local equivalence ratio in the cylinder. Thus, there is a need to verify the effect of a leaner mixture condition on combustion efficiency in dual-fuel CI combustion. For this reason, this study experimentally evaluates the effects of varying equivalence ratios on the combustion efficiency of gasoline/diesel dual-fueled CI combustion in a 0.4-L single-cylinder engine under low-speed (1500 rpm) and low-load (total LHV 570 J/str) conditions. To vary the equivalence ratios, intake pressures and exhaust gas recirculation (EGR) rates were, respectively, changed under the part-load condition. The results emphasize that as the equivalence ratio becomes leaner by increasing the intake pressure, combustion efficiency worsens due to the low reactivity properties and certain flame propagation modes of gasoline combustion. On the contrary, increasing the EGR rate did not significantly influence combustion efficiency, but it effectively helped reduce nitrogen oxide (NOx) emissions. Based on these results, it is concluded that optimizing dual-fuel CI combustion to suppress NOx emissions is better achieved using EGR, rather than creating a leaner mixture condition.

The exhaust gas recirculation (EGR) valve plays an important role in improving engine fuel economy and reducing emissions. In order to improve the positioning accuracy and robustness of the EGR valve under uncertain dynamics and external disturbances, this paper proposes a positioning servo system design for an electromotive (EM) EGR valve based on the Kalman filter. Taking a novel valve driven by a central winding limited angle torque motor (LATM) as the object, we have fully considered the influence of the motor rotor position and load current, as well as the magnetic field saturation and cogging effect, improved the existing LTAM model, and derived accurate torque expression. The parameter uncertainty of the above internal model and the external stochastic disturbance were unified as “total disturbance”, and a Kalman filter-based observer was designed for disturbance estimations and real-time feed-forward compensation. Furthermore, using non-contact magnetic angle measurements to obtain accurate valve position information, a position control model with real-time response and high accuracy was established. Numerous simulated and experimental data show that in the presence of ± 25% plant model parameter fluctuations and random shock-type disturbances, the servo system scheme proposed in this paper achieves a maximum position deviation of 0.3 mm, a repeatability of positioning accuracy after disturbances of 0.01 mm, and a disturbance recovery time of not more than 250 ms. In addition, the above performance is insensitive to the duration of the disturbance, which demonstrates the strong robustness, high accuracy, and excellent dynamic response capability of the proposed design.

Reduction of NOX emissions and fuel consumption are the main topics in engine development, forcing the adoption of complex techniques and components, whose interactions have to be clearly understood for proper and reliable operations and management of the whole system. The investigation presented in this paper aimed at the development of integrated control strategies of turbocharging, high pressure (HP) and low pressure (LP) exhaust gas recirculation (EGR) systems for better NOX emissions and fuel consumption, while analyzing their reciprocal influence and the resulting variations of engine quantities. The study was based on an extended experimental program in three part load engine operating conditions. In the paper a comparison of the behavior of the main engine sub-systems (intake and exhaust circuits, turbocharger turbine and compressor, HP and LP EGR loops) in a wide range of operating modes is presented and discussed, considering open and closed loop approaches for variable nozzle turbine (VNT) control, and showing how these affect engine performance and emissions. The potential of significant decrease in NOX emissions through the integration of HP and LP EGR was confirmed, while a proper VNT management allowed for improved fuel consumption level, if an open loop control scheme is followed. At higher engine speed and load, further actions have to be applied to compensate for observed soot emissions increase.

A new kind of alternative combustion concept that has attracted attention intensively in recent years is called controlled auto-ignition (CAI) combustion. CAI combustion has been proposed and partially implemented with the aim of both improving the thermal efficiency of internal combustion engines, achieving cleaner exhaust emissions and lower cyclic variation. An experimental study is conducted through a CAI two-stroke cycle engine in order to investigate the influence of internal exhaust gas recirculation (In-EGR) and external exhaust gas recirculation (Ex-EGR) variation in relation to combustion cyclic variability and exhaust emissions characteristics. Results implied that cyclic variation of both combustion-related and pressure-related parameter is substantially improved. Furthermore remarkable decreased exhaust emissions, unburned hydrocarbon (uHC), carbon monoxide (CO) and nitric dioxide (NOX), was observed.