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result(s) for
"flash joule heating method"
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Ultra‐fast, low‐cost, and green regeneration of graphite anode using flash joule heating method
2022
Graphite is the state‐of‐the‐art anode material for most commercial lithium‐ion batteries. Currently, graphite in the spent batteries is generally directly burned, which caused not only CO2 emission but also a waste of precious carbon resources. In this study, we regenerate graphite in lithium‐ion batteries at the end of life with excellent electrochemical properties using the fast, efficient, and green Flash Joule Heating method (FJH). Through our own developed equipment, under constant pressure and air atmosphere, graphite is rapidly regenerated in 0.1 s without pollutants emission. We perform a detailed analysis of graphite material before and after recovery by multiple means of characterization and find that the regenerated graphite displays electrochemical properties nearly the same as new graphite. FJH provides a large current for defect repair and crystal structure reconstruction in graphite, as well as allowing the SEI coating to be removed during ultra‐fast annealing. The electric field guide the conductive agent and binder pyrolysis products to form conductive sheet graphene and curly graphene covering the graphite surface, making the recycled graphite even better than new commercial graphite in terms of electrical conductivity. Regenerated graphite has excellent multiplier performance and cycle performance (350 mAh g−1 at 1 C with a capacity retention of 99% after 500 cycles). At cost, we get recycled graphite that displays the same performance as new graphite, costing just 77 CNY per ton. This FJH method is not only universal for the regeneration of spent graphite generated by various devices but also enables multiple use‐failure‐regeneration steps of graphite, showing great potential for commercial applications. The regeneration of the spent graphite can be realized by FJH treatment, and the performance of the regenerate graphite can be comparable to the new commercial graphite, which realizes the rapid and environmental recycling of the spent anode, and greatly reduces the material cost.
Journal Article
Scalable Synthesis of 2D TiNCl via Flash Joule Heating
by
Neto, Almir Oliveira
,
de Carvalho, Elita F. Urano
,
Silvestrin, Gabriel A.
in
2D material
,
Chemical vapor deposition
,
Decomposition
2025
A scalable synthesis of two-dimensional titanium nitride chloride (TiNCl) via flash Joule heating (FJH) using titanium tetrachloride (TiCl4) precursor has been developed. This single-step method overcomes traditional synthesis challenges, including high energy consumption, multi-step procedures, and hazardous reagent requirements. The structural and chemical properties of the synthesized TiNCl were characterized through multiple analytical techniques. X-ray diffraction (XRD) patterns confirmed the presence of TiNCl phase, while Raman spectroscopy data showed no detectable oxide impurities. Fourier transform infrared spectroscopy (FTIR) analysis revealed characteristic Ti–N stretching vibrations, further confirming successful titanium nitride synthesis. Transmission electron microscopy (TEM) imaging revealed thin, plate-like nanostructures with high electron transparency. These analyses confirmed the formation of highly crystalline TiNCl flakes with nanoscale dimensions and minimal structural defects. The material exhibits excellent structural integrity and phase purity, demonstrating potential for applications in photocatalysis, electronics, and energy storage. This work establishes FJH as a sustainable and scalable approach for producing MXenes with controlled properties, facilitating their integration into emerging technologies. Unlike conventional methods, FJH enables rapid, energy-efficient synthesis while maintaining material quality, providing a viable route for industrial-scale production of two-dimensional materials.
Journal Article
Sustainable Upcycling of Spent Battery Graphite into High-Performance PEG Anodes via Flash Joule Heating
2025
The upcycling of spent lithium-ion battery graphite constitutes an essential pathway for mitigating manufacturing expenditures and alleviating ecological burdens. This study proposes an integrated strategy to upcycle spent graphite into high-performance porous expanded graphite (PEG) anodes, leveraging flash Joule heating (FJH) as a core technique for efficient decontamination, interlayer expansion, and active etching. Results show that the binders and impurities are efficiently removed by FJH treatment, and the graphite interlayer spacing is expanded. The iron oxide, which acts as an etching reagent, can then be easily intercalated and laid into the decontaminated graphite for subsequent etching. A subsequent FJH treatment simultaneously releases oxidized intercalants and triggers in-situ metal oxide etching, yielding PEG with a rich porous architecture and enhanced specific surface area. This method successfully prepared high-performance porous expanded graphite anode material with a mesoporous structure. The resulting anode delivers a remarkable capacity retention of 419 mAh·g−1 after 600 cycles at 2C, outperforming the performance of commercial graphite anodes. This innovative approach offers a promising route for sustainable graphite reclamation.
Journal Article