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Three types of wood pulp feedstocks including bleached softwood kraft, unbleached softwood kraft and old corrugated containers were disk refined to produce cellulose nanofibrils at different fineness levels ranging from 50 to 100%, and the resulting aqueous suspensions of cellulose nanofibrils were spray dried. The spray drying experiments were carried out to examine different processing conditions for the different CNF feedstock types and fines level at various suspension concentrations to produce dry samples with free-flowing powder morphologies. The fineness levels and solids contents of CNF suspensions were set to 80% or more and 1.8% or less, respectively. If the solids content of the CNF solutions was high and the fibrillation level was low, plugging was experienced in the spray head because of the high viscosity of the suspensions, resulting in production of poor-quality powders. In terms of reduction in processing energy, even if the CNF suspension solids content was increased to 1.5 wt.%, the powder quality and the production yields were excellent. It was confirmed that high-quality powder under 20 µm were produced at a 90% fibrillation level of all CNF feedstocks. The resulting dry CNF powders were characterized to determine particle size distributions and morphological properties via a scanning electron microscope and a laser diffraction particle size analyzer. The particle sizes were smaller at higher fibrillation levels and lower solids content of the CNF suspensions. The CNF suspension derived from bleached kraft pulp, the average particle size decreased by 43% and 33% with the lowered solids contents from 1.8 to 1%, and the increased fineness levels from 80 to 100%, respectively.

Molded fiber products are regaining popularity for food service applications due to growing concerns about plastic pollution and environmental sustainability. However, to render molded fiber products water and grease resistant, per- and polyfluoroalkyl substances are usually added. In this work, we have demonstrated that cellulose nanofibrils (CNFs) can play a dual role in molded fiber products, both as a binder and as a grease resistant layer. The objective of this work was to produce paper plates via a thermoforming process by hybridizing conventional bleached Kraft pulp (BKP) with lignocellulosic residues such as wood flour (WF) or thermomechanical pulp, using CNFs as a binder. Different formulations were prepared to screen the paper plate formulations and determine the optimal weight percentage ratio of raw materials based on the mechanical properties (tensile and flexural) of the product. The order in which lignocellulosic fibers were added was investigated prior to the experiments and found to have no impact on the mechanical properties of the paper plates. Replacing 35% of BKP with WF and using 10% CNF as a binder resulted in a 90–130% increase in tensile and flexural properties of the paper plates compared to control paper plates made from BKP. Paper plates laminated with 40 g/m 2 CNF exhibited a good grease barrier (Kit 12), a Cobb value of 36 ± 4 g/m 2 , and tear resistance of 14 ± 4.0 (N/mm), and had a smooth surface confirmed through SEM analysis.

The influence of pulp carryover on the efficiency of the xylanase (X) treatment of industrial unbleached and oxygen-delignified eucalypt kraft pulps (A1 and A2 pulps, with kappa number (KN) values of 16 and 10, respectively), collected at the same pulp mill, was studied regarding the consumption of bleaching chemicals and pulp bleachability. Another non-oxygen-delignified eucalyptus kraft pulp of KN 13 was received after the extended cooking from a different pulp mill (pulp B). The assays were performed with both lab-washed (carryover-free) and unwashed (carryover-rich) pulps. Both lab-washed and unwashed pulps with carryover were subjected to X treatment, the former being demonstrating considerably higher ClO 2 savings than the pulps containing carryover. The savings of bleaching reagents were higher when the X stage was applied to the A1 pulp than to the A2 pulp. This advantage of A1 pulp, however, was not confirmed when using unwashed pulps. In contrast, the gains obtained from the X treatment of unwashed pulp A2 were practically as high as those observed for the lab-washed A2 pulp. Furthermore, a similar effect in X stage was recorded for unwashed pulps having close KN: oxygen-delignified A2 pulp and non-oxygen-delignified B pulp. The results suggest that pulp carryover and initial pH were the key factors relating to the effectiveness of X treatment. The application of X treatment to the A2 unwashed pulp (after the oxygen stage) not only saved 20% of the ClO 2 and 10% of the sodium hydroxide, but also improved the brightness stability of the bleached pulp without affecting its papermaking properties. Key points • Xylanase treatment boosts kraft pulp bleaching • Pulp carryover hinders the xylanase treatment • Nearly 20% of ClO2 and 10% NaOH savings can be reached using xylanase

Production of nanocellulosic materials from loblolly pine (Pinus taeda) kraft pulp provides an opportunity to diversify the portfolio of traditional pulp and paper industries. In this study, pinewood was first subjected to dilute acid pre-extraction with 0.5% sulfuric acid in order to fractionate the hemicellulose, followed by kraft pulping and elemental chlorine free bleaching in order to obtain up to 97% pure cellulose fractions. CNCs (cellulose nanocrystals) were prepared by hydrolyzing the bleached kraft pulp with 64% sulfuric acid at 45 °C for 30 min; the resultant unhydrolyzed solid residues were homogenized using a microfluidizer in order to produce cellulose nanofibers (CNFs). The dilute acid pre-extraction step resulted in complete hydrolysis of galactan and arabinan from pinewood, as well as in partial removal of mannan (80%) and xylan (58%). As a result of pre-extraction, the CNC yield and crystallinity improved by 44% and 11%, respectively, from the corresponding kraft pulps. CNCs produced from the pre-extracted materials also exhibited 16% reduction in particle size, but a 70% increase in sulfur content as well as 20% increase in zeta potential. Higher purity of kraft pulps resulted in higher exposure of cellulose crystalline domains to sulfuric acid thereby resulting in the observed changes. Thus, pulp purity was found to play a significant role in determining the quantity and quality of nanocellulosic materials derived from loblolly pine.

Corporate image, European Emission Trading System and Environmental Regulations, encourage pulp industry to reduce carbon dioxide (CO2) emissions. Kraft pulp mills produce CO2 mainly in combustion processes. The largest sources are the recovery boiler, the biomass boiler, and the lime kiln. Due to utilizing mostly biomass-based fuels, the CO2 is largely biogenic. Capture and storage of CO2 (CCS) could offer pulp and paper industry the possibility to act as site for negative CO2 emissions. In addition, captured biogenic CO2 can be used as a raw material for bioproducts. Possibilities for CO2 utilization include tall oil manufacturing, lignin extraction, and production of precipitated calcium carbonate (PCC), depending on local conditions and mill-specific details. In this study, total biomass-based CO2 capture and storage potential (BECCS) and potential to implement capture and utilization of biomass-based CO2 (BECCU) in kraft pulp mills were estimated by analyzing the impacts of the processes on the operation of two modern reference mills, a Nordic softwood kraft pulp mill with integrated paper production and a Southern eucalyptus kraft pulp mill. CO2 capture is energy-intensive, and thus the effects on the energy balances of the mills were estimated. When papermaking is integrated in the mill operations, energy adequacy can be a limiting factor for carbon capture implementation. Global carbon capture potential was estimated based on pulp production data. Kraft pulp mills have notable CO2 capture potential, while the on-site utilization potential using currently available technologies is lower. The future of these processes depends on technology development, desire to reuse CO2, and prospective changes in legislation.

A bleached kraft pulp mill in Nova Scotia has discharged effluent wastewater into Boat Harbour, a former tidal estuary within Pictou Landing First Nation since 1967. Fifty years of effluent discharge into Boat Harbour has created >170,000 m 3 of unconsolidated sediment, impacted by inorganic and organic contaminants, including metal[loid]s, polycyclic aromatic hydrocarbons (PAHs), dioxins, and furans. This study aimed to characterize metal(loid)-impacted sediments to inform decisions for a $89 million CAD sediment remediation program. The remediation goals are to return this impacted aquatic site to pre-mill tidal conditions. To understand historical sediment characteristics, spatiotemporal variation covering ~quarter century, of metal(loid) sediment concentrations across 103 Boat Harbour samples from 81 stations and four reference locations, were assessed by reviewing secondary data from 1992 to 2015. Metal(loid) sediment concentrations were compared to current Canadian freshwater and marine sediment quality guidelines (SQGs). Seven metal(loid)s, As, Cd, Cr, Cu, Pb, Hg, and Zn, exceeded low effect freshwater and marine SQGs; six, As, Cd, Cr, Pb, Hg, and Zn, exceeded severe effect freshwater SQGs; and four, Cd, Cu, Hg, and Zn, exceeded severe effect marine SQGs. Metal(loid) concentrations varied widely across three distinct temporal periods. Significantly higher Cd, Cu, Pb, Hg, and Zn concentrations were measured between 1998 and 2000, compared to earlier, 1992–1996 and more recent 2003–2015 data. Most samples, 69%, were shallow (0–15 cm), leaving deeper horizons under-characterized. Geographic information system (GIS) techniques also revealed inadequate spatial coverage, presenting challenges for remedy decisions regarding vertical and horizontal delineation of contaminants. Review of historical monitoring data revealed that gaps still exist in our understanding of sediment characteristics in Boat Harbour, including spatial, vertical and horizontal, and temporal variation of sediment contamination. To help return Boat Harbour to a tidal estuary, more detailed sampling is required to better characterize these sediments and to establish appropriate reference (background) concentrations to help develop cost-effective remediation approaches for this decades-old problem.

Xylooligosaccharides (XOS) are oligomers with recognized and important prebiotic properties, whose consumption is associated with several health benefits, including a positive impact on the immune system. In this work, XOS were produced through a green process of enzymatic hydrolysis performed directly on an intermediate product from a pulp and paper industry, Eucalyptus bleached kraft pulp. Focusing on an industrial, sustainable and more economical application, two goals were defined and validated: (i) no pretreatment of the substrate and (ii) the replacement of the commonly used buffer solution as reaction medium for only water. The influence of the most relevant operating conditions on the production of XOS as well as the respective yields obtained were very similar when using either buffer or water as the reaction medium. For the use of water, although the solution pH decreases during the enzymatic reaction, this change did not affect the production of XOS. For the optimized conditions, 80 °C and 100 U/g pulp, a maximum yield of 31.4 ± 2.6% per total xylan in the pulp was obtained, resulting in more than 50 kg of XOS per ton of pulp. The correspondent hydrolysate was mainly composed by xylobiose (66%) and xylotriose (29%), oligomers with the highest prebiotic effect.

The effect of the fibrillation process through a twin-screw extruder (TSE) on properties of pulp fibers was studied, considering the degree of both fibrillation and degradation of the fibers. Never-dried refined bleached kraft pulp (NBKP) was passed through a TSE several times at a high concentration of 28 wt%. The output of fibrillated fibers had a solid content up to ca. 50 wt%, and the material was in powder form. Characterizations of the morphology, dewatering speed, sedimentation, laser light scattering, scanning electron microscopy of cellulose suspensions, and light transmittance of resin-impregnated films showed that the fibrillation degree of the pulp was enhanced with a higher number of passes. However, the results from thermogravimetry, intrinsic viscosity, and X-ray diffraction analyses indicated that some degradation occurred during the fibrillation process in the TSE. In addition, the mechanical properties of the fibrillated pulp sheets reflected the effects of treatment on the fibrillation and degradation of the cellulose. For never-dried refined NBKP pulp, the best compromise in terms of fibrillation and degradation degree is between 3 and 14 passes, depending on the envisaged properties and applications. The possibility of nanocellulose production at the reported high solid contents is of great interest for industry.

CNF-based materials have developed into the current global research and development hotspot, while the high cost of preparation and the difficulty of industrialization restrict their large-scale application. Therefore, how to efficiently and greenly prepare CNFs is still the key challenge to promote the development of CNF-based materials. In this work, we propose a few-chemical, low-energy process for the direct extraction of cellulose nanofibers (CNFs) from unbleached kraft pulp (UBKP), which simultaneously realize delignification and defibrillation by potassium permanganate oxidation. It is worth mentioning that the residual lignin and hemicellulose in the pulp also have been converted into active components during the oxidation process, which can promote defibrillation (nanofibrillation efficiently achieved in 0.3–1 h). Meanwhile, the activated residual lignin significantly improved the UBCNF properties, especially tensile strength (stress reached 151 MPa, elastic modulus was 4.1 GPa) of the UBCNF films. Finally, the UBCNFs were used as an eco-friendly paper strengthening agent and prominent enhancement was achieved with only 3% addition of UBCNFs (17.37%, 17.36%, and 16.20% increase in tensile strength, breaking strength, and tear strength, respectively, and the brightness improved from 72.34 to 74.89%).

The effect of nanofiber addition on the physical–mechanical properties of industrial chemimechanical pulp handsheets was evaluated. The nanofibers (3 wt%) were added to industrial pulps taken from two positions of the approach flow, trying to reproduce the real paper machine process. Significant correlations between the characteristics of the cellulose nanofibers, the drainability of pulp suspensions, and the physical–mechanical properties of handsheets were found. The increase in the degree of fibrillation decreased significantly the drainability of the pulp suspensions. Nanofibrillation yield, transmittance, viscosity at 0.5% consistency, and carboxylic content positively correlated with °SR, whereas turbidity, and ξ-potential correlated negatively. Nanofiber incorporation increased Tensile Index (up to 21%), Burst Index (23–37%), E modulus (up to 17%), concora medium test (up to 27%), ring crush test (up to 28%), and short-span compression test values up to 23% in the handsheets where nanofibers from bleached kraft pulp were added. A positive correlation was found between the Tensile Index and nanofibrillation yield, and between E modulus and viscosity at 0.5% consistency for all pulps and a high linear relationship between both variables was found for nanofibers from pine pulps. Finally, the values of air permeability decreased up to 80% respect to the control.