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In this paper, the crystalline modification of isotactic polypropylene (PP) with a rare earth β nucleating agent (WBG) with different ultrasound conditions was investigated by scanning electron microscopy (SEM), wide-angle X-ray diffraction (XRD), and differential scanning calorimetry (DSC). The relationship between the ultrasound conditions and the crystalline structure, as well as the mechanism for the behavior, were revealed. SEM showed that the dispersion of the nucleating agent in the PP matrix was better at shorter ultrasound distances. In addition, the higher the water cooling temperature, the better the nucleating agent was dispersed in the PP matrix. The results of XRD and DSC showed that the crystallinity and the relative content of the β-crystal were increased with nearer ultrasound distance, as well as increased in higher water cooling temperatures. In particular, under the same conditions, the crystallinity and the relative content of the β-crystal after ultrasonic treatment were much higher than those without ultrasound.

MXene (Ti 3 C 2 T x ) nanosheets were synthesised by selective etching of the Ti 3 AlC 2 MAX phase and subsequently incorporated into polyethylene terephthalate (PET) via solution blending to afford PET/MXene nanocomposites. Owing to their high specific surface area and abundant surface terminations, MXene sheets acted as efficient heterogeneous nucleation sites within the PET matrix. Consequently, the crystallisation peak temperature ( T c ) of the nanocomposite containing 1 wt % MXene (PET-MX-1) rose from 186.4 °C to 212.6 °C and the overall crystallisation rate was markedly accelerated with respect to neat PET. Non-isothermal kinetic analysis confirmed that MXene lowered the apparent crystallisation activation energy and thus enhanced crystallisation kinetics, while thermogravimetric measurements revealed a modest improvement in thermal stability. These findings demonstrate that the introduction of trace amounts of MXene offers a simple yet effective strategy for tailoring the crystallisation behaviour and thermal performance of PET, thereby expanding its potential for high-performance engineering applications.

Polylactic acid (PLA) is one of the most productive biodegradable materials. Its bio-based source makes it truly carbon neutral. However, PLA is hard to crystallize as indicated by a low crystallization rate and a low crystallinity under conventional processing conditions, which limits its wider application. One of the most effective ways to enhance the crystallization ability of PLA is to add nucleating agents. In the context of increasing global environmental awareness and the decreasing reserves of traditional petroleum-based materials, biomass nucleating agents, compared with commonly used petroleum-based nucleating agents, have received widespread attention in recent years due to their abundance, biodegradability and renewability. This paper summarizes the research progress on biomass nucleating agents for regulating the crystallization behavior of polylactic acid. Examples of biomass nucleating agents include cellulose, hemicellulose, lignin, amino acid, cyclodextrins, starch, wood flour and natural plant fiber. Such green components from biomass for PLA are believed to be a promising solution for the development of a wholly green PLA-based system or composites.

As semi-crystalline polyester (lactic acid) (PLA) is combined with other reinforcing materials, challenges such as phase separation, environmental pollution, and manufacturing difficulties could hinder the benefits of PLA, including complete biodegradability and strong mechanical properties. In the present investigation, melt blending is utilized to establish a mixture of low- and high-molecular-weight polylactic acids (LPLA and HPLA). The crystallinity, rheology, and mechanical properties of the combination were analyzed using rotational rheometry, differential scanning calorimetry, X-ray diffraction, polarized optical microscopy, scanning electron microscopy, and universal testing equipment. The results demonstrate compatibility between LPLA and HPLA. Moreover, an increase in LPLA concentration leads to a decrease in the crystallization rate, spherulite size, fractional crystallinity, and XRD peak intensity during isothermal crystallization. LPLA acts as a diluent during isothermal crystallization, whereas HPLA functions as a nucleating agent in the non-isothermal crystallization process, promoting the growth of LPLA crystals and leading to co-crystallization. The blended system with a 5% LPLA mass fraction exhibits the highest tensile strength and enhances rheological characteristics. By effectively leveraging the relationship between various molecular weights of PLA’s mechanical, rheological, and crystallization behavior, this scrutiny improves the physical and mechanical characteristics of the material, opening up new opportunities.

Three different commercial nucleating agents (LAK, talc, and calcium carbonate) were added at different weight percentages into poly (lactic acid) (PLA) in order to investigate the mechanical and thermo-mechanical behavior of blends in correlation to injection molding parameters. After as-sessing the best content of each nucleating agent, analyzing isothermal and non-isothermal crys-tallization, two cycle times that can be industrially adopted were selected. Crystallinity highly impacts the flexural modulus, while it improves the heat deflection temperature only when the crystallinity percentage is above 50%; nevertheless, an excessive crystallinity content leads to a decrement of impact resistance. LAK does not appear to be sensitive to cycle time while talc and calcium carbonate proved to be effective if a cycle time of 60 s is adopted. Since the choice of nu-cleating agent is not univocal, the identification of the best nucleating agents is subject to the technical specifications required by the application, accotuing for the most important commercial requirements (productivity, temperature, and impact resistance).

The β-crystals of polypropylene have a metastable crystal form. The formation of β-crystals can improve the toughness and heat resistance of a material. The introduction of a β-nucleating agent, over many other methods, is undoubtedly the most reliable method through which to obtain β-PP. Furthermore, in this study, certain newly developed β-nucleating agents and their compounds in recent years are listed in detail, including the less-mentioned polymer β-nucleating agents and their nucleation characteristics. In addition, the various influencing factors of β-nucleation efficiency, including the polymer matrix and processing conditions, are analyzed in detail and the corresponding improvement measures are summarized. Finally, the composites and synergistic toughening effects are discussed, and three potential future research directions are speculated upon based on previous research.

The development of a silane coupling agent with an aminopropyl structure as a nucleating agent for poly(ethylene terephthalate) (PET) is reported in this study. The tri–block oligomers nucleating agent was formed by 1,3-bis(3-aminopropyl)-1,1,3,3-tetramethyldisiloxane/oxalic acid/low molecular weight PET (LPOBD). It was subsequently cross-linked with tetraethyl orthosilicate to form LPOBD-T. Composites of LPOBD/PET and LPOBD-T/PET were prepared by melt blending, and their thermal and crystallization behaviors were analyzed using XRD, DSC, TG, and POM. The results indicated that not only did the triblock polymer nucleating agent LPOBD exhibit a strong nucleation effect, but the crosslinked LPOBD-T also demonstrated superior crystallization performance. Specifically, the crystallinity of the 1 wt% LPOBD-T/PET composite increased by 3.3%, the crystallization temperature rose by 21.1 °C, and the t1/2 was reduced by 53 s. Moreover, the crystalline morphology was more uniform. These findings indicate that the tri-block oligomers synthesized from a silane coupling agent serve as effective nucleating agents for PET.

Poly(lactic acid) (PLA) was melt mixed in a laboratory extruder with poly(butylene adipate-co-terephthalate) (PBAT) and poly(butylene succinate) (PBS) in the presence of polypropylene glycol di glycidyl ether (EJ400) that acted as both plasticizer and compatibilizer. The process was then scaled up in a semi-industrial extruder preparing pellets having different content of a nucleating agent (LAK). All of the formulations could be processed by blowing extrusion and the obtained films showed mechanical properties dependent on the LAK content. In particular the tearing strength showed a maximum like trend in the investigated composition range. The films prepared with both kinds of blends showed a tensile strength in the range 12–24 MPa, an elongation at break in the range 150–260% and a significant crystallinity.

Plant urease has the advantages of high activity and small size in enzyme-induced calcium carbonate precipitation (EICP). However, there area lack of nucleation sites for calcium carbonate in EICP. Sucrose and sorbitol, which are readily available and inexpensive, have the potential to provide nucleation sites for EICP as nucleating agents. To explore the effects of the two nucleating agents on EICP, the productivity of calcium carbonate, unconfined compressive strength (UCS) and microscopic mechanisms were tested. It is found that the productivity of EICP can be increased as much as 5.1% by the addition of sorbitol with an optimal content of 5%, and the productivity of EICP can be increased as much as 12.3% by the addition of sucrose with an optimal of 4%. The UCS of EICP-treated sand increases by 2.2 times after being improved by sorbitol with a content of 5.2%, the CaCO3 content of EICP-treated sand with sorbitol added increased by 1.5% compared to conventional EICP-treated sand. These results show that the two nucleating agents are effective for improving EICP. The SEM images verify that sorbitol/sucrose can compensate for the lack of nucleating sites in EICP and explicate the effect of nucleating agents on EICP.

Polylactic acid (PLA), a potential alternative material for single use plastics, generally portrays a slow crystallization rate during melt-processing. The use of a nanomaterial such as cellulose nanofibers (CNF) may affect the crystallization rate by acting as a nucleating agent. CNF at a certain wt.% has been evidenced as a good reinforcement material for PLA; nevertheless, there is a lack of information on the correlation between the amount of CNF in PLA that promotes its functionality as reinforcement material, and its effect on PLA nucleation for improving the crystallization rate. This work investigated the nucleation effect of PLA incorporated with CNF at different fiber loading (1–6 wt.%) through an isothermal and non-isothermal crystallization kinetics study using differential scanning calorimetry (DSC) analysis. Mechanical properties of the PLA/CNF nanocomposites were also investigated. PLA/CNF3 exhibited the highest crystallization onset temperature and enthalpy among all the PLA/CNF nanocomposites. PLA/CNF3 also had the highest crystallinity of 44.2% with an almost 95% increment compared to neat PLA. The highest crystallization rate of 0.716 min–1 was achieved when PLA/CNF3 was isothermally melt crystallized at 100 °C. The crystallization rate was 65-fold higher as compared to the neat PLA (0.011 min–1). At CNF content higher than 3 wt.%, the crystallization rate decreased, suggesting the occurrence of agglomeration at higher CNF loading as evidenced by the FESEM micrographs. In contrast to the tensile properties, the highest tensile strength and Young’s modulus were recorded by PLA/CNF4 at 76.1 MPa and 3.3 GPa, respectively. These values were, however, not much different compared to PLA/CNF3 (74.1 MPa and 3.3 GPa), suggesting that CNF at 3 wt.% can be used to improve both the crystallization rate and the mechanical properties. Results obtained from this study revealed the dual function of CNF in PLA nanocomposite, namely as nucleating agent and reinforcement material. Being an organic and biodegradable material, CNF has an increased advantage for use in PLA as compared to non-biodegradable material and is foreseen to enhance the potential use of PLA in single use plastics applications.