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The technology of plastic film mulching is widely applied in Xinjiang, but it also brings about serious issues of residual film pollution. Currently, the 1MSF-2.0 residual film recovery machine can effectively address the problem. However, it faces challenges such as high overall machine weight and noticeable frame vibrations, which affect the stability of the entire machine operation. The frame, as the installation foundation, needs to bear loads and impact. Therefore, the reliability of the frame is crucial for the stability of the entire machine. Improving the frame’s vibration is of great importance. In response to the significant vibration issues during the operation of the 1MSF-2.0 residual film recovery machine, this paper utilized Workbench 2020 R2 to establish a finite element model of the machine frame and conducted static analysis to obtain strength information, thereby initially understanding the optimization space of the frame. Building upon this, Mechanical was employed to solve the first 14 natural frequencies and mode shapes of the frame, and the accuracy of the theoretical analysis was verified through modal testing. After analyzing the frequency characteristics of external excitation forces, it was found that the fourth-order natural frequency of the frame fell within the frequency range of the excitation force of the shaft of the straw grinder, causing resonance in the frame and necessitating structural optimization. The optimal results indicated that the optimized frame increased in mass by 4.41%, reduced the maximum stress value by 2.56 MPa, and increased the fourth-order natural frequency to 22.7 Hz, avoiding the frequency range of the excitation force of the shaft of the straw grinder, thus improving the resonance issue. This paper provides a reference for optimizing the design of the frame of the residual film recovery machine.

To address poor film pickup, incomplete soil–film separation, and high soil content in conventional residual film recovery machines, this study designed a belt-tooth type residual film recovery machine. Its core component integrates flexible belts with nail-teeth, providing both overload protection and efficient conveying. EDEM simulations compared film pickup performance across tooth profiles, identifying an optimal structure. Based on the kinematics and mechanical properties of residual film, a film removal mechanism and packing device were designed, incorporating partitioned packing belts to reduce soil content rate in the collected film. Using Box–Behnken experimental design, response surface methodology analyzed the effects of machine forward speed, film-lifting tooth penetration depth, and pickup belt inclination angle. Key findings show: forward speed, belt angle, and tooth depth (descending order) primarily influence recovery rate; while tooth depth, belt angle, and forward speed primarily affect soil content rate. Multi-objective optimization in Design-Expert determined optimal parameters: 5.2 km/h speed, 44 mm tooth depth, and 75° belt angle. Field validation achieved a 90.15% recovery rate and 5.86% soil content rate. Relative errors below 2.73% confirmed the regression model’s reliability. Compared with common models, the recovery rate has increased slightly, while the soil content rate has decreased by more than 4%, meeting the technical requirements for resource recovery of residual plastic film.

To address the negative impacts in recovering large areas of residual plastic film from corn stubble in the Hexi irrigation area—such as the residual film containing substantial amounts of soil, corn stubble, and corn straw, and high power consumption during the operation process—in this study, a combined operation machine was designed for corn straw crushing and residual film recovery. The machine consisted of a double-wing, single-blade shovel for lifting the film and cutting corn stubble, a corn straw-crushing and returning device for reducing the residual film impurity rate, an eccentric teeth shifting cylinder for picking up residual film, a device for shifting residual film, and a collection device for bundling residual film. The key components of the combined operation machine were designed based on an agronomic model for corn planting and the mechanized operation requirements in the Hexi irrigation area. The optimal combination of operating parameters was devised based on theoretical calculations and single- and multifactor simulation tests. The results showed that when the angle of entry of the film-lifting shovel was 25.14°, the rotational speed of the eccentric teeth shifting cylinder was 80.96 rpm, and the forward velocity of the machine was 4.03 km/h, while the rate of recovery of residual film was 92.56%. The field test showed that the residual film contained 16.65% impurities, and the qualified rate of corn straw crushing was 88.51%, with a relative error of 0.65% from the optimized value. The experimental results provide theoretical support and a design reference for research on the mechanized recycling of residual film in large areas of corn stubble.

The aim of this paper is to optimize the working parameters of the arc-shaped nail-tooth roller-type recovery machine for sowing layer residual film. Firstly, the tooth roller device of the residual film recovery machine is designed, and the main working parameters affecting the operation of the machine and the value range of each parameter are determined through the analysis of the operation process. Secondly, virtual simulation technology is used to establish a virtual simulation model of the interaction process between the tooth roller device and soil. At the same time, taking the soil-hilling quantity as the index, we build a quadratic regression mathematical model with three factors—the forward speed, rotation speed, and working depth—using the Box–Behnken method. Consequently, the analysis of the simulation results show that the order of the most significant factors is working depth, rotation speed, and forward speed. The optimal combination of working parameters are as follows: a forward speed of 4.5 km/h, a rotation speed of 43.2 r/min, and a working depth of 100.0 mm. Meanwhile, the predicted value of the soil-hilling quantity is 23.1 kg. Finally, we carried out field tests using the optimal combination parameters; the results show that the normal residual film collection rate is 66.8%, the soil-hilling quantity is 24.2 kg, and the relative error between the test value and the predicted value is 4.8%. This indicates that the devised DEM simulation model can be used to predict the operational performance of the tooth roller device in the working process. This study provides a reference that can be used in the planning and boundary enhancement of agricultural machinery and equipment.

Aiming at the problem of high impurity rate in the recycled residual film, combined with the existing installation (4JMLE-210 agricultural residual film recycling machine), the removal mechanism of light impurities on the film surface was analyzed. The statics and kinematics analysis of light impurity particles in different spatial positions were carried out to determine the conditions for the movement of impurity particles. By analyzing critical conditions, such as ideal collision and throwing capacity, the structural dimensions of the straight pipe section and its outlet section were determined. Using Origin 2018 software, the movement track of the impurity particles left from the upper and lower limit positions and the ideal curve of the throwing arc were plotted, and the trapezoidal section was determined at the outlet of the throwing arc section. Finally, trial-produce prototype, and a field test was carried out on the performance of the machine by selecting the impurity rate in the recovered residual film as the test index. The results showed that when the forward speed of the machine and the rotating speed of the cutter roll were in the range of 5.4–5.8 km/h and 1440–1460 r·min−1, the light impurity rate and working efficiency could keep a good balance. The light impurity rate in the recovered residual film was between 10.9% and 31.4%, and the average light impurity rate was around 18.7%, which met the design and application requirements.

To address the issues of low efficiency and repeated soil compaction caused by segregated pre-sowing operations for residual film recovery and soil preparation in Xinjiang’s long-term film-mulched cotton fields, this study developed a sowing-layer residual film recovery machine integrated with soil preparation functionality. The modular machine sequentially performs harrowing, film-pickup, removal, collection, soil crushing, and leveling operations. An orthogonal experiment focusing on film-pickup rate and film-removal rate was conducted using forward speed, roller speed, and working depth as experimental factors to evaluate the residual film recovery performance. Simultaneously, the effectiveness of the soil preparation operation was quantitatively validated. The results indicated that the order of factor influence significance on the film-pickup rate was forward speed > working depth > rotational speed of the film-removal roller, while the film-removal rate was primarily affected by the rotational speed of the film-removal roller. The optimal parameter combination was identified as a forward speed of 4 km/h, a film-removal roller speed at 300 r/min, and a working depth of 120 mm. Validation tests under these conditions yielded a pickup rate of 71.23% and a removal rate of 95.06%. Regarding soil preparation, the surface evenness was maintained at 1.23 cm after operation, demonstrating significant performance improvement over previous machine prototypes. This study promises to deliver crucial advancements for combined pre-sowing operations, offering support for future agricultural machinery innovation.

Residual films on the sowing layer produced after mulching in Xinjiang farmland, harm the sowing quality and root growth of crops. In this study, a sowing layer residual film recovery machine based on a radial plate arc-shaped nail-tooth roller structure was designed. Meanwhile, the key device structures were designed and the main working parameters were analyzed. Then, taking the working depth, the forward speed of the machine and the rotation speed of the nail tooth roller as the test factors, and the film collection rate and film intertwining rate as the test indicators, the single factor tests and the Box-Behnken response surface tests were carried out to evaluate the performance of the sowing layer residual film recovery machine. Consequently, the results showed that the order of significant factors was the working depth, the forward speed of the machine, and the rotation speed of the nail tooth roller. Besides, the optimal working parameters were determined, which the working depth, the forward speed of the machine, and the rotation speed of the nail tooth roller were 100 mm, 4.8 km/h, and 49.3 r/min, respectively. Moreover, the predicted value of the film collection rate was 69.20%. Finally, the verification test was taken with the optimal working parameter, and the results showed that the film collection rate was 66.84%, and the film intertwining rate was 1.39%. The relative error between the test value and the predicted value of the film collection rate was 3.40%. It indicated that the machine can perform the collection of sowing layer residual films. This study can provide a theoretical basis and reference for the design of new sowing layer residual film machines.

In recent years, hafnium nitride films have demonstrated remarkable potential in numerous fields on account of their stability and resistance properties. In this study, a series of Hf-N films were fabricated by magnetron sputtering technology. The impacts of the Ar/N 2 ratio on the micro-morphology and microstructure of the films were investigated, and the relationship between the film properties and its microstructure was further analyzed. It was observed that the surface morphology of the Hf-N films, which grew in a columnar crystal form, became denser with the elevation of the Ar/N 2 ratio. When the Ar/N 2 ratio was increased to 50:2.5, the composition of the film transformed into a single HfN phase, and this single-phase composition remained unaltered within a wide range of nitrogen flow. We discovered that the compressive stress and texture coefficient significantly contributed to enhancing the nanohardness of the films. Specifically, when the Ar/N 2 ratio was 50:2.5, the film exhibited a maximum hardness value of 28.4 GPa along with an elastic recovery value of up to 63.1%. After undergoing high-temperature oxidation, the film maintained a stable structure and possessed good oxidation resistance. Moreover, its corrosion resistance was two orders of magnitude higher than that of the substrate material.

Due to the continuous improvement in the usage area and retention quality of plastic films in China, the serious residue film pollution faced by China has become a major threat to crop production. To address the aforementioned issues and in accordance with the actual demand for residue film recovery machines in the Xinjiang region of China, a residual film impurity separation device suitable for the recovery machine of crop residue films has been designed. The overall structure and working principle of the machine were elaborated. Numerical simulations of the through-flow fan device of the residual film recovery machine were carried out using the ANSYS 2022 (CFX) finite element analysis platform, and the corresponding wind speed range of the fan at rotational speeds of 1000–1400 r/min was obtained. Based on the simulation results, the Depth of Machine Insertion into the Ground, Fan Wind Speed, and Forward Speed of the Machinery were selected as experimental factors, while the residual film recovery rate was taken as the evaluation index. A response surface experiment was conducted, and the optimization analysis was performed using Design-Expert software. The final experimental validation results indicated that when the Depth of Machine Insertion into the Ground was 32 mm, the Forward Speed of the Machinery was 5.29 km/h, and the Fan Wind Speed was 13.67 m/s, the machine could effectively overcome the influence of complex field operating conditions. This parameter combination was identified as the optimal operating condition of the machine, providing a valuable reference for the design and optimization of related agricultural machinery.

This study presents a numerical additive manufacturing simulation aimed at simulating the shape recovery process of a steam turbine blade damaged by corrosion, using laser-directed energy deposition (LDED). The simulation integrates the finite element (FE) method with heat conduction and thermo-elastoplastic constitutive equations, incorporating phase transformation. The additive manufacturing process by LDED was modeled using the death-birth algorithm, wherein a deposition layer is defined as a virtual element. Its stiffness and thermal properties activated when the laser irradiation regions overlapped. In this study, the shape of the virtual element was determined based on the cross-sectional shape of the deposition layer manufactured under various laser conditions. To validate the numerical simulation results, additive manufacturing was conducted for one pass deposition in the width direction at the center of a cantilever-supported plate made of SUS304 steel, and the changes in displacement at the free edges with respect to the process time were compared. The obtained FE results are in good agreement with the experimental results. Finally, an FE simulation was performed for the shape recovery of a steam turbine blade thinned due to corrosion damage. The results revealed that the residual stress component becomes more compressive as the laser output decreases and scanning speed increases, which is advantageous for improving the fatigue strength of steam turbine blades.