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Sliding electrical contact materials play a crucial role in the transmission and conversion of electrical energy, but due to various factors such as force, electricity, and heat, the interface exhibits complex wear behavior. A single solid or liquid lubrication system can no longer meet the growing performance requirements of current carrying tribology. In this study, a TiN-Ag coating was prepared using multi arc ion plating technology, and a solid–liquid composite lubrication system was formed with ionic liquid and polyurea grease, respectively. Through current carrying friction and wear tests, their tribological properties, electrical contact resistance(ECR) values, and stability were tested, and compared with the results obtained during dry friction. The coating and worn surfaces were analyzed using scanning electron microscopy (SEM) and energy dispersive spectroscopy (EDS). The results indicated that compared with dry friction, TiN-Ag coatings lubricated with ionic liquids and polyurea grease showed higher friction reduction, wear resistance, and conductivity, especially the synergistic effect between ionic liquids and coatings is prominent. The behavior of ionic liquids under voltage was analyzed, and it was found that ionic liquids formed a physical adsorption film composed of a mixture of anions and cations on the worn surface. The ordered layered structure improved the tribological performance of the system.

In this paper, MoS2 nanosheets with an ultrathin structure were fabricated using a solvothermal method and further added into PAO oil, which was further combined with W-DLC coating to constitute a solid–liquid lubricating state. The influences of MoS2 concentration, applied load and counter surfaces on the lubricating of the solid–liquid hybrid lubricating system were explored through a ball-on-disk tribometer. The friction results indicated that the steel/W-DLC and W-DLC/W-DLC tribopairs lubricated with ultrathin MoS2 possessed better friction reduction and wear resistance behaviors in comparison to pure PAO oil. However, compared to the steel/steel couple case, the prepared MoS2 nanosheets exhibited a more efficient lubricating effect for the W-DLC/W-DLC couple. The beneficial boundary lubricating impact of MoS2 nanosheets on self-mated W-DLC coated rubbing surfaces could be attributed to the tribochemical reaction between MoS2 and doping W element in DLC, resulting in a formation of a thin tribofilm at both counterparts. Meanwhile, the extent of graphitization of W-DLC film induced by friction was alleviated because of the lubrication and protection from the formation of MoS2-based tribofilm at both counterparts.

In order to further understand the role of MXene-Ti3C2 in oil–solid synergistic lubrication, three kinds of microporous channel composites, M50, M50-Sn-Ag-Cu and M50-Sn-Ag-Cu-Ti3C2, were designed and prepared in this study. Tribological behaviors under different environmental conditions of oil lubrication and dry friction were analyzed. The results show that M50-Sn-Ag-Cu-Ti3C2 exhibits excellent tribological properties under oil lubrication. Mxene-Ti3C2 enhances the strength of solid lubricant film, so that the oil film can give full play to the antifriction and wear resistance of solid lubricant film. The synergistic effect of lubricating oil, solid lubricants and bionic curved microchannel reduces the friction coefficient and wear rate. The vibration acceleration along the reciprocating direction is also reduced.