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Based on the cap-shaped parts die forging forming process finite element analysis
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Journal Article
Based on the cap-shaped parts die forging forming process finite element analysis
2025
Overview
In this paper, AL6063 is used as the material for the cap parts. UG is used to establish the model. The model file is converted to STL format and imported into DEFORM to establish the corresponding finite element model. DEFORM finite element software is then used to analyze and compare the molding speed field, stress, and damage of the cap parts at three temperatures: 200°C, 400°C, and 600°C. According to the simulation results, it can be concluded that 400°C yields the best stress and damage performance, followed by 200°C, while 600°C shows the worst damage and thin-wall deformation. At the optimum temperature, if the speed of the main mold is faster, it means that more products can be produced in the same timeframe, and the economic efficiency will be better. Through the experiment, the stress and damage index values at 7 mm/s are within the acceptable range, and it is concluded that a forging temperature of 400°C and an extrusion speed of 7 mm/s represent the relatively optimal solution.
Publisher
IOP Publishing
Subject
