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Research on droplet formation and dripping behavior during the electroslag remelting process
Research on droplet formation and dripping behavior during the electroslag remelting process
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Research on droplet formation and dripping behavior during the electroslag remelting process
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Research on droplet formation and dripping behavior during the electroslag remelting process
Research on droplet formation and dripping behavior during the electroslag remelting process
Journal Article

Research on droplet formation and dripping behavior during the electroslag remelting process

2016
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Overview
A better understanding of droplet formation and dripping behavior would be useful in the efficient removal of impurity elements and nonmetallic inclusions from liquid metals. In the present work, we developed a transparent experimental apparatus to study the mechanisms of droplet formation and the effects of filling ratio on droplet behavior during the electroslag remelting(ESR) process. A high-speed camera was used to clearly observe, at small time scales, the droplet formation and dripping phenomenon at the slag/metal interface during a stable ESR process. The results illustrate that a two-stage process for droplet formation and dripping occurs during the ESR process and that the droplet diameter exhibits a parabolic distribution with increasing filling ratio because of the different shape and thermal state of the electrode tip. This work also confirms that a relatively large filling ratio reduces electricity consumption and improves ingot quality.