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Deformation behavior and forming process simulation of semi-solid powder rolling based on the combined constitutive model
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Deformation behavior and forming process simulation of semi-solid powder rolling based on the combined constitutive model
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Journal Article
Deformation behavior and forming process simulation of semi-solid powder rolling based on the combined constitutive model
2022
Overview
Semi-solid powder forming (SPF) as a novel technology has been widely used to prepare composite materials. However, most of the present models used to simulate the complicated SPF process are based on the constitutive relationship of single dense or porous material, which cannot well satisfy the actual conditions. In this study, the process of semi-solid powder rolling was simulated by the combined constitutive formula of sintered and dense Al-Cu-Mg alloy materials obtained from semi-solid compression experiments. The results show that the semi-solid compression curves of dense and sintered materials are similar, and their peak stresses increase with the decreasing porosities. The grain or particle size of sintered materials after semi-solid compression becomes finer as powders crushed, but the grain size of dense materials becomes larger due to grain coarsening and deformation, which is the key advantage of SPF with fine microstructures. The combined constitutive model of semi-solid powder materials was established and verified, and then the numerical simulation of semi-solid powder rolling based on the model was proved that can well describe the rolling process, which provides a guidance for process optimization.
Publisher
IOP Publishing
Subject
/ Copper
