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Multi-Task Learning of Scanning Electron Microscopy and Synthetic Thermal Tomography Images for Detection of Defects in Additively Manufactured Metals
by
Scott, Sarah
, Chen, Wei-Ying
, Heifetz, Alexander
in
3D printing
/ Additive manufacturing
/ additive manufacturing of metals
/ Algorithms
/ Classification
/ computer vision
/ Datasets
/ deep learning
/ Degassing of metals
/ Electron microscopy
/ Heat
/ Machine learning
/ Metal industry
/ Metals
/ multi-task learning
/ Neural networks
/ Nuclear energy
/ Nuclear reactors
/ Quality control
/ Quality management
/ Scanning electron microscopy
/ Stainless steel
/ thermal tomography
/ Tomography
2023
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Multi-Task Learning of Scanning Electron Microscopy and Synthetic Thermal Tomography Images for Detection of Defects in Additively Manufactured Metals
by
Scott, Sarah
, Chen, Wei-Ying
, Heifetz, Alexander
in
3D printing
/ Additive manufacturing
/ additive manufacturing of metals
/ Algorithms
/ Classification
/ computer vision
/ Datasets
/ deep learning
/ Degassing of metals
/ Electron microscopy
/ Heat
/ Machine learning
/ Metal industry
/ Metals
/ multi-task learning
/ Neural networks
/ Nuclear energy
/ Nuclear reactors
/ Quality control
/ Quality management
/ Scanning electron microscopy
/ Stainless steel
/ thermal tomography
/ Tomography
2023
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Multi-Task Learning of Scanning Electron Microscopy and Synthetic Thermal Tomography Images for Detection of Defects in Additively Manufactured Metals
by
Scott, Sarah
, Chen, Wei-Ying
, Heifetz, Alexander
in
3D printing
/ Additive manufacturing
/ additive manufacturing of metals
/ Algorithms
/ Classification
/ computer vision
/ Datasets
/ deep learning
/ Degassing of metals
/ Electron microscopy
/ Heat
/ Machine learning
/ Metal industry
/ Metals
/ multi-task learning
/ Neural networks
/ Nuclear energy
/ Nuclear reactors
/ Quality control
/ Quality management
/ Scanning electron microscopy
/ Stainless steel
/ thermal tomography
/ Tomography
2023
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Multi-Task Learning of Scanning Electron Microscopy and Synthetic Thermal Tomography Images for Detection of Defects in Additively Manufactured Metals
Journal Article
Multi-Task Learning of Scanning Electron Microscopy and Synthetic Thermal Tomography Images for Detection of Defects in Additively Manufactured Metals
2023
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Overview
One of the key challenges in laser powder bed fusion (LPBF) additive manufacturing of metals is the appearance of microscopic pores in 3D-printed metallic structures. Quality control in LPBF can be accomplished with non-destructive imaging of the actual 3D-printed structures. Thermal tomography (TT) is a promising non-contact, non-destructive imaging method, which allows for the visualization of subsurface defects in arbitrary-sized metallic structures. However, because imaging is based on heat diffusion, TT images suffer from blurring, which increases with depth. We have been investigating the enhancement of TT imaging capability using machine learning. In this work, we introduce a novel multi-task learning (MTL) approach, which simultaneously performs the classification of synthetic TT images, and segmentation of experimental scanning electron microscopy (SEM) images. Synthetic TT images are obtained from computer simulations of metallic structures with subsurface elliptical-shaped defects, while experimental SEM images are obtained from imaging of LPBF-printed stainless-steel coupons. MTL network is implemented as a shared U-net encoder between the classification and the segmentation tasks. Results of this study show that the MTL network performs better in both the classification of synthetic TT images and the segmentation of SEM images tasks, as compared to the conventional approach when the individual tasks are performed independently of each other.
Publisher
MDPI AG,MDPI
Subject
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