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Effect of longitudinal ultrasonic power on the surface quality of ZrO2 in diamond wire sawing
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Effect of longitudinal ultrasonic power on the surface quality of ZrO2 in diamond wire sawing
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Journal Article
Effect of longitudinal ultrasonic power on the surface quality of ZrO2 in diamond wire sawing
2026
Overview
Diamond wire sawing is widely applied to hard and brittle materials due to its narrow kerf and flexibility. Introducing longitudinal ultrasonic vibration further improves machining performance and surface quality. A longitudinal ultrasonic vibration–assisted diamond wire sawing system was developed using an ultrasonic guide wheel to efficiently transmit vibration to the wire, and its vibration behavior was verified by laser vibrometry. Cutting experiments on ZrO2 ceramics compared ultrasonic-assisted and conventional processes. The results demonstrate that, under appropriate ultrasonic power and wire speed, ultrasonic assistance significantly reduces surface roughness and scratch depth while suppressing chip adhesion, improving overall surface quality.
Publisher
IOP Publishing
Subject
