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14,933 result(s) for "Adhesive manufacturing"
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Dynamic concept drift detection using an integrated machine learning model with error-based Page-Hinkley Test for enhanced predictive accuracy in adhesive manufacturing process
In response to the need for dynamic adaptability in adhesive manufacturing, this paper introduces a machine learning model and a new error-based concept drift detection mechanism based on Page-Hinkley Test (PHT) which is a statistical method used for change point detection in time-series data for enhancing accuracy and robustness in adhesive manufacturing process. Upon its implementation, the model monitors the prediction error in the manufacturing process such that it dynamically adjusts its responses in the presence of significant deviation. The integrated machine learning and PHT-based approach successfully detected multiple drift points, starting at  = 1,007 and going up to  = 1,342, which covers both abrupt and gradual shifts. Contrasting with the model, the study was able to work with only one pre-defined drift point, such as  = 1,000, after each detection of drift, the cumulative error resets, allowing the model to relearn from the present data distribution. This repeated recalibration yielded a final root mean square error (RMSE) of 2.0550, showing a great error reduction, thereby improving the product quality. This increased flexibility is very useful for adhesives production within the oil and gas industry, where variation in material quality, environmental conditions, or equipment performance might otherwise affect product quality. Compared with the traditional static model, the integrated machine learning and PHT-based system greatly improved the accuracy and response time of predictions, demonstrating its value in real-time quality control and defect rate minimization for manufacturing.
Performance and testing of adhesive bandage tape
The adhesive plaster or bandage is used to cover non-serious wound or cut in the skin. It is formed by a basic layer of plain fabric coated with the adhesive material. There are several factors that affect the performance of the produced adhesive bandage. One of the frequent reported problems is the strong engagement with the skin that causes severe pain to the patient when it is removed from the skin. The peel test is used to determine the force required to remove the bandage from the skin, tissue or other adhesive tape. The aim of research is to study the factors that affect the performance of adhesive bandage—starting from the raw fabric used and some of the manufacturing machine settings (speed, slit knife height). An attachment was made to test the peeling force of adhesive tape on an ordinary tensile testing device. Results show that the storage of the adhesive bandage tape is the most significant factor that affects the mechanical properties of the adhesive tape.
Hearing Loss in Workers Exposed to Toluene and Noise
In this study we investigated the risk of hearing loss among workers exposed to both toluene and noise. We recruited 58 workers at an adhesive materials manufacturing plant who were exposured to both toluene and noise [78.6-87.1 A-weighted decibels; dB(A)], 58 workers exposed to noise only [83.5-90.1 dB(A)], and 58 administrative clerks [67.9-72.6 dB(A)] at the same company. We interviewed participants to obtain sociodemographic and employment information and performed physical examinations, including pure-tone audiometry tests between 0.5 and 6 kHz. A contracted laboratory certified by the Council of Labor in Taiwan conducted on-site toluene and noise exposure measurements. The prevalence of hearing loss of ≥ 25 dB in the toluene plus noise group (86.2%) was much greater than that in the noise-only group (44.8%) and the administrative clerks (5.0%) (p < 0.001). The prevalence rates were 67.2, 32.8, and 8.3% (p < 0.001), respectively, when 0.5 kHz was excluded from the estimation. Multivariate logistic regression analysis showed that the toluene plus noise group had an estimated risk for hearing loss ≥ 25 dB, 10.9 times higher than that of the noise-only group. The risk ratio dropped to 5.8 when 0.5 kHz was excluded from the risk estimation. Hearing impairment was greater for the pure-tone frequency of 1 kHz than for that of 2 kHz. However, the mean hearing threshold was the poorest for 6 kHz, and the least effect was observed for 2 kHz. Our results suggest that toluene exacerbates hearing loss in a noisy environment, with the main impact on the lower frequencies.
A case study on co-exposure to a mixture of organic solvents in a Tunisian adhesive-producing company
Objectives to assess environmental and biological monitoring of exposure to organic solvents in a glue-manufacturing company in Sfax, Tunisia. Methods Exposure of volunteer workers, in the solvented glue-work-stations, in the control laboratory and in the storage rooms of the finished products, was assessed through indoor-air and urine measurements. Informed consent of the workers was obtained. Results and discussion The exposure indexes were found with high values in the solvented workshop as well as in the control laboratory and were respectively, 8.40 and 3.12. These indexes were also correlated with hexane and toluene indoor air concentrations. As to urine, the obtained results for the 2,5-hexandione and hippuric acid, metabolites of hexane and toluene, respectively, were in accord with the indoor-air measurements, with an average of 0.46 mg/l and 1240 mg/g of creatinine. Conclusion This study assessed for the first time biological exposure to organic solvents used in Tunisian adhesive industries. Although values are likely to underestimate true exposure levels, some figures exceed European and American occupational exposure guidelines.
Modelagem dos processos de negócio e especificação de um sistema de controle da produção na indústria de auto-adesivos
Este artigo apresenta o desenvolvimento de um sistema de informação para o controle da produção em uma indústria de auto-adesivos. A opção em desenvolver o próprio sistema de informação justifica-se na grande especificidade do sistema de produção e na tentativa frustrada em adotar sistemas ERP disponíveis no mercado. O desenvolvimento deste sistema de informação foi feito a partir da modelagem de todos os processos de negócios envolvidos na produção, reconhecendo todos os dados, processos e pessoas envolvidas e, em especial, o fluxo de informação e decisão na produção. Este conjunto de informações levantadas na modelagem dos processos de negócios possibilitou a especificação da estrutura de dados contidos em todos os formulários de apontamentos no chão de fábrica, bem como a definição das telas de acesso e de todos os relatórios e manipulações dos dados exigidas na produção. Utilizando sistemas de banco de dados, planilhas eletrônicas e alguns microcomputadores interligados em rede, foi implantado no chão de fábrica um sistema de controle da produção seis meses após o inicio do desenvolvimento. Detalhes dos processos de negócios modelados, da estrutura dos dados e dos fluxos são apresentados neste artigo, e comentários sobre os resultados obtidos completam o trabalho.
Root Causes and Mechanisms of Failure of Wind Turbine Blades: Overview
A review of the root causes and mechanisms of damage and failure to wind turbine blades is presented in this paper. In particular, the mechanisms of leading edge erosion, adhesive joint degradation, trailing edge failure, buckling and blade collapse phenomena are considered. Methods of investigation of different damage mechanisms are reviewed, including full scale testing, post-mortem analysis, incident reports, computational simulations and sub-component testing. The most endangered regions of blades include the protruding parts (tip, leading edges), tapered and transitional areas and bond lines/adhesives. Computational models of different blade damage mechanisms are discussed. The role of manufacturing defects (voids, debonding, waviness, other deviations) for the failure mechanisms of wind turbine blades is highlighted. It is concluded that the strength and durability of wind turbine blades is controlled to a large degree by the strength of adhesive joints, interfaces and thin layers (interlaminar layers, adhesives) in the blade. Possible solutions to mitigate various blade damage mechanisms are discussed.
Review on Adhesives and Surface Treatments for Structural Applications: Recent Developments on Sustainability and Implementation for Metal and Composite Substrates
Using adhesives for connection technology has many benefits. It is cost-efficient, fast, and allows homogeneous stress distribution between the bonded surfaces. This paper gives an overview on the current state of knowledge regarding the technologically important area of adhesive materials, as well as on emergent related technologies. It is expected to fill some of the technological gaps between the existing literature and industrial reality, by focusing at opportunities and challenges in the adhesives sector, on sustainable and eco-friendly chemistries that enable bio-derived adhesives, recycling and debonding, as well as giving a brief overview on the surface treatment approaches involved in the adhesive application process, with major focus on metal and polymer matrix composites. Finally, some thoughts on the connection between research and development (R&D) efforts, industry standards and regulatory aspects are given. It contributes to bridge the gap between industry and research institutes/academy. Examples from the aeronautics industry are often used since many technological advances in this industry are innovation precursors for other industries. This paper is mainly addressed to chemists, materials scientists, materials engineers, and decision-makers.
Bonding dissimilar polymer networks in various manufacturing processes
Recently developed devices mimic neuromuscular and neurosensory systems by integrating hydrogels and hydrophobic elastomers. While different methods are developed to bond hydrogels with hydrophobic elastomers, it remains a challenge to coat and print various hydrogels and elastomers of arbitrary shapes, in arbitrary sequences, with strong adhesion. Here we report an approach to meet this challenge. We mix silane coupling agents into the precursors of the networks, and tune the kinetics such that, when the networks form, the coupling agents incorporate into the polymer chains, but do not condensate. After a manufacturing step, the coupling agents condensate, add crosslinks inside the networks, and form bonds between the networks. This approach enables independent bonding and manufacturing. We formulate oxygen-tolerant hydrogel resins for spinning, printing, and coating in the open air. We find that thin elastomer coatings enable hydrogels to sustain high temperatures without boiling. Hydrogels and hydrophobic elastomers of various shapes are difficult to bond in arbitrary sequences. Here the authors mix silane coupling agents into a precursor to form hydrogel resins with robust properties that can be spun, coated and printed in air.
Experimental study of adhesive joints with mechanical interlocking of acrylonitrile butadiene styrene (ABS) parts fabricated for fused filament (FFF)
Purpose Additive manufacturing has disadvantages, such as the maximum part size being limited by the machine’s working volume. Therefore, if a part more considerable than the working volume is required, the part is produced in parts and joined together. Among the many methods of joining thermoplastic parts, adhesives and mechanical interlocking are considered. This study aims to characterize and optimize mechanically stressed adhesive joints combined with female and male mechanical interlocking on acrylonitrile butadiene styrene (ABS) specimens made with fused filament fabrication (FFF) so that the joint strength is as close as possible to the strength of the base material. Design/methodology/approach This study characterized the subject’s state of the art to justify the decisions regarding the experimental design planned in this research. Subsequently, this study designed, executed and analyzed the experiment using a statistical analysis of variance. The output variables were yield strength and tensile strength. The input variables were two different cyanoacrylate adhesives, two different types of mechanical interlock (truncated pyramid and cylindrical pin) and the dimensions of each type of mechanical interlock. This study used simple and factorial experiments to select the best adhesive and interlocking to be optimized using the response surface and the steep ascent method. Findings The two adhesives have no statistical difference, but they show different data dispersion. The design or yield stress was a determining factor for selecting the optimal specimen, with cylindrical geometry exhibiting higher resistance at initial failure. Geometry type is crucial due to the presence of stress concentrators. The cylindrical geometry with fewer stress concentrators demonstrated better tensile strength. Ultimately, the specimen with a mechanically reinforced joint featuring a cylindrical pin of radius 5.45 mm and height of 4.6 mm exhibited the maximum tensile and yield strength. Originality/value Previous research suggests that a research opportunity is the combination of bonding methods in FFF or fused deposition modeling, which is not a frequent topic, and this research to enrich that topic combines the adhesive with mechanically interlocked joints and studies it experimentally for FFF materials, to provide unpublished information of the performance of the adhesive joint with mechanical interlocking, to designers and manufacturers of this technology.
Environmentally Friendly Starch-Based Adhesives for Bonding High-Performance Wood Composites: A Review
In recent years, bio-based wood adhesives have gained an increased industrial and research interest as an environmentally friendly and renewable alternative to the commercial petroleum-based synthetic adhesives used in the wood-based industry. Due to its renewability, abundance, relatively low price, and good adhesion properties, starch is a promising natural feedstock for synthesizing bio-based adhesives for wood-based composites. This review aims to summarize the recent advances in developing sustainable starch-based wood adhesives for manufacturing non-toxic, low-emission wood composites with enhanced properties and lower environmental impact. Recent developments in starch modification, physical, and enzymatic treatments applied to improve the performance of starch-based wood adhesives, mainly in terms of improving their water resistance and bonding strength, are also outlined and discussed.