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Iron/manganese‐based layered transition metal oxides have risen to prominence as prospective cathodes for sodium‐ion batteries (SIBs) owing to their abundant resources and high theoretical specific capacities, yet they still suffer from rapid capacity fading. Herein, a dual‐strategy is developed to boost the Na‐storage performance of the Fe/Mn‐based layered oxide cathode by copper (Cu) doping and nanoengineering. The P2‐Na0.76Cu0.22Fe0.30Mn0.48O2 cathode material synthesized by electrospinning exhibits the pearl necklace‐like hierarchical nanostructures assembled by nanograins with sizes of 50–150 nm. The synergistic effects of Cu doping and nanotechnology enable high Na+ coefficients and low ionic migration energy barrier, as well as highly reversible structure evolution and Cu/Fe/Mn valence variation upon repeated sodium insertion/extraction; thus, the P2‐Na0.76Cu0.22Fe0.30Mn0.48O2 nano‐necklaces yield fabulous rate capability (125.4 mA h g−1 at 0.1 C with 56.5 mA h g−1 at 20 C) and excellent cyclic stability (≈79% capacity retention after 300 cycles). Additionally, a promising energy density of 177.4 Wh kg−1 is demonstrated in a prototype soft‐package Na‐ion full battery constructed by the tailored nano‐necklaces cathode and hard carbon anode. This work symbolizes a step forward in the development of Fe/Mn‐based layered oxides as high‐performance cathodes for SIBs. Pearl necklace‐like hierarchical nanostructures of a P2‐Na0.76Cu0.22Fe0.30Mn0.48O2 cathode are synthesized by electrospinning and evaluated in sodium‐ion batteries. The synergistic effects of Cu doping and nanoengineering enable high Na+ coefficients and low ionic migration energy barrier, as well as highly reversible structure evolution and Cu/Fe/Mn valence variation upon repeated sodium insertion/extraction, rendering fabulous rate capability and excellent cyclic stability.

High‐voltage nickel (Ni)‐rich layered oxide‐based lithium metal batteries (LMBs) exhibit a great potential in advanced batteries due to the ultra‐high energy density. However, it is still necessary to deal with the challenges in poor cyclic and thermal stability before realizing practical application where cycling life is considered. Among many improved strategies, mechanical and chemical stability for the electrode electrolyte interface plays a key role in addressing these challenges. Therefore, extensive effort has been made to address the challenges of electrode‐electrolyte interface. In this progress, the failure mechanism of Ni‐rich cathode, lithium metal anode and electrolytes are reviewed, and the latest breakthrough in stabilizing electrode‐electrolyte interface is also summarized. Finally, the challenges and future research directions of Ni‐rich LMBs are put forward. Lithium metal batteries show the great potential in advanced batteries due to their ultra‐high energy density. This article discusses the failure mechanisms of Ni‐rich cathodes, lithium metal anodes, and electrolytes, and overviews the latest breakthroughs in stabilizing the electrode electrolyte interface from the aspect of electrolytes.

Nickel‐rich layered oxides (LiNixCoyMnzO2, NCM) are among the most promising cathode materials for high‐energy lithium‐ion batteries, offering high specific capacity and output voltage at a relatively low cost. However, industrial‐scale co‐precipitation presents significant challenges, particularly in maintaining particle sphericity, ensuring a stable concentration gradient, and preserving production yield when transitioning from lab‐scale compositions. This study addresses a critical issue in the large‐scale synthesis of nickel‐rich NCM (x = 0.8381): nickel leaching, which compromises particle uniformity and battery performance. To mitigate this, we optimize the reaction process and develop an artificial intelligence‐driven defect prediction system that enhances precursor stability. Our domain adaptation based machine learning model, which accounts for equipment wear and environmental variations, achieves a defect detection accuracy of 97.8% based on machine data and process conditions. By implementing this approach, we successfully scale up NCM precursor production to over 2 tons, achieving 83% capacity retention after 500 cycles at a 1C rate. In addition, the proposed approach demonstrates the formation of a concentration gradient in the composition and a high sphericity of 0.951 (±0.0796). This work provides new insights into the stable mass production of NCM precursors, ensuring both high yield and performance reliability. This work pioneers an AI‐driven defect prediction system and optimized scheduling to enhance the stability of nickel‐rich layered oxide precursors, enabling large‐scale production. With an 83% capacity retention after 500 cycles and exceptional sphericity, it sets a new benchmark for the stable, high‐yield synthesis of advanced lithium‐ion battery cathodes.

HighlightsHigh-entropy oxides O3-Na0.95Li0.06Ni0.25Cu0.05Fe0.15Mn0.49O2 cathode constructed by compatible radius and different Fermi level ions was designed for solid-state Na-ion batteries.Na0.95Li0.06Ni0.25Cu0.05Fe0.15Mn0.49O2 cathode exhibits high-rate performance, air stability and electrochemically thermal stability.A series of characterizations were performed to explore energy storage mechanism of Na0.95Li0.06Ni0.25Cu0.05Fe0.15Mn0.49O2.Na-ion O3-type layered oxides are prospective cathodes for Na-ion batteries due to high energy density and low-cost. Nevertheless, such cathodes usually suffer from phase transitions, sluggish kinetics and air instability, making it difficult to achieve high performance solid-state sodium-ion batteries. Herein, the high-entropy design and Li doping strategy alleviate lattice stress and enhance ionic conductivity, achieving high-rate performance, air stability and electrochemically thermal stability for Na0.95Li0.06Ni0.25Cu0.05Fe0.15Mn0.49O2. This cathode delivers a high reversible capacity (141 mAh g−1 at 0.2C), excellent rate capability (111 mAh g−1 at 8C, 85 mAh g−1 even at 20C), and long-term stability (over 85% capacity retention after 1000 cycles), which is attributed to a rapid and reversible O3–P3 phase transition in regions of low voltage and suppresses phase transition. Moreover, the compound remains unchanged over seven days and keeps thermal stability until 279 ℃. Remarkably, the polymer solid-state sodium battery assembled by this cathode provides a capacity of 92 mAh g−1 at 5C and keeps retention of 96% after 400 cycles. This strategy inspires more rational designs and could be applied to a series of O3 cathodes to improve the performance of solid-state Na-ion batteries.

Lithium ion batteries are encountering ever-growing demand for further increases in energy density. Li-rich layered oxides are considered a feasible solution to meet this demand because their specific capacities often surpass 200 mAh g −1 due to the additional lithium occupation in the transition metal layers. However, this lithium arrangement, in turn, triggers cation mixing with the transition metals, causing phase transitions during cycling and loss of reversible capacity. Here we report a Li-rich layered surface bearing a consistent framework with the host, in which nickel is regularly arranged between the transition metal layers. This surface structure mitigates unwanted phase transitions, improving the cycling stability. This surface modification enables a reversible capacity of 218.3 mAh g −1 at 1 C (250 mA g −1 ) with improved cycle retention (94.1% after 100 cycles). The present surface design can be applied to various battery electrodes that suffer from structural degradations propagating from the surface. Surface modification of high-capacity lithium-rich layered oxides for improved capacity retention is an active area of battery materials research. Here authors demonstrate lithium-rich layered surfaces with a framework matching the host's, but with nickel atoms regularly arranged between layers.

Layered transition‐metal (TM) oxides are ideal hosts for Li+ charge carriers largely due to the occurrence of oxygen charge compensation that stabilizes the layered structure at high voltage. Hence, enabling charge compensation in sodium layered oxides is a fascinating task for extending the cycle life of sodium‐ion batteries. Herein a Ti/Mg co‐doping strategy for a model P2‐Na2/3Ni1/3Mn2/3O2 cathode material is put forward to activate charge compensation through highly hybridized O2pTM3d covalent bonds. In this way, the interlayer OO electrostatic repulsion is weakened upon deeply charging, which strongly affects the systematic total energy that transforms the striking P2–O2 interlayer contraction into a moderate solid‐solution‐type evolution. Accordingly, the cycling stability of the codoped cathode material is improved superiorly over the pristine sample. This study starts a perspective way of optimizing the sodium layered cathodes by rational structural design coupling electrochemical reactions, which can be extended to widespread battery researches. Here a Ti/Mg codoping strategy for a model P2‐Na2/3Ni1/3Mn2/3O2 (NNM) cathode material is proposed to activate oxygen charge compensation at high voltage. In this way, the interlayer OO electrostatic repulsion is released, which modifies the P2–O2 transition into a moderate solid‐solution type evolution, and therefore remarkably enhances the cycling performance of the P2‐type NNM layered cathode.

Sodium‐ion batteries (SIBs) are considered as a low‐cost complementary or alternative system to prestigious lithium‐ion batteries (LIBs) because of their similar working principle to LIBs, cost‐effectiveness, and sustainable availability of sodium resources, especially in large‐scale energy storage systems (EESs). Among various cathode candidates for SIBs, Na‐based layered transition metal oxides have received extensive attention for their relatively large specific capacity, high operating potential, facile synthesis, and environmental benignity. However, there are a series of fatal issues in terms of poor air stability, unstable cathode/electrolyte interphase, and irreversible phase transition that lead to unsatisfactory battery performance from the perspective of preparation to application, outside to inside of layered oxide cathodes, which severely limit their practical application. This work is meant to review these critical problems associated with layered oxide cathodes to understand their fundamental roots and degradation mechanisms, and to provide a comprehensive summary of mainstream modification strategies including chemical substitution, surface modification, structure modulation, and so forth, concentrating on how to improve air stability, reduce interfacial side reaction, and suppress phase transition for realizing high structural reversibility, fast Na+ kinetics, and superior comprehensive electrochemical performance. The advantages and disadvantages of different strategies are discussed, and insights into future challenges and opportunities for layered oxide cathodes are also presented. Recent progress in layered oxide cathodes for sodium‐ion batteries (SIBs) from air stability, interface chemistry, and phase transition are comprehensively summarized. The intrinsic degradation mechanisms behind electrochemical performance and mainstream modification strategies are systematically sorted out and analyzed. The remaining challenges, promising optimization strategies as well as endeavor directions to break current limitations are also presented for the future design of high‐performance layered oxide cathodes for SIBs.

Because of the low price and abundant reserves of sodium compared with lithium, the research of sodium-ion batteries (SIBs) in the field of large-scale energy storage has returned to the research spotlight. Layered oxides distinguish themselves from the mains cathode materials of SIBs owing to their advantages such as high specific capacity, simple synthesis route, and environmental benignity. However, the commercial development of the layered oxides is limited by sluggish kinetics, complex phase transition and poor air stability. Based on the research ideas from macro- to micro-scale, this review systematically summarizes the current optimization strategies of sodium-ion layered oxide cathodes (SLOC) from different dimensions: microstructure design, local chemistry regulation and structural unit construction. In the dimension of microstructure design, the various structures such as the microspheres, nanoplates, nanowires and exposed active facets are prepared to improve the slow kinetics and electrochemical performance. Besides, from the view of local chemistry regulation by chemical element substitution, the intrinsic electron/ion properties of SLOC have been enhanced to strengthen the structural stability. Furthermore, the optimization idea of endeavors to regulate the physical and chemical properties of cathode materials essentially is put forward from the dimension of structural unit construction. The opinions and strategies proposed in this review will provide some inspirations for the design of new SLOC in the future.

Highlights NaTFSI/SUL:OTE:FEC facilitates the formation of S, N-rich, dense and robust cathode–electrolyte interphase on NaNMF cathode, which improves the cycling stability under high voltage. By utilizing NaTFSI/SUL:OTE:FEC, the Na||NaNMF batteries achieved an impressive retention of 81.15% after 400 cycles at 2 C with the cutoff voltage of 4.2 V. The study offers a reference for the utilization of sulfolane-based electrolytes in sodium-ion batteries (SIBs), while the nonflammability of the NaTFSI/SUL:OTE:FEC enhances the safety of SIBs. Sodium-ion batteries hold great promise as next-generation energy storage systems. However, the high instability of the electrode/electrolyte interphase during cycling has seriously hindered the development of SIBs. In particular, an unstable cathode–electrolyte interphase (CEI) leads to successive electrolyte side reactions, transition metal leaching and rapid capacity decay, which tends to be exacerbated under high-voltage conditions. Therefore, constructing dense and stable CEIs are crucial for high-performance SIBs. This work reports localized high-concentration electrolyte by incorporating a highly oxidation-resistant sulfolane solvent with non-solvent diluent 1H, 1H, 5H-octafluoropentyl-1, 1, 2, 2-tetrafluoroethyl ether, which exhibited excellent oxidative stability and was able to form thin, dense and homogeneous CEI. The excellent CEI enabled the O3-type layered oxide cathode NaNi 1/3 Mn 1/3 Fe 1/3 O 2 (NaNMF) to achieve stable cycling, with a capacity retention of 79.48% after 300 cycles at 1 C and 81.15% after 400 cycles at 2 C with a high charging voltage of 4.2 V. In addition, its nonflammable nature enhances the safety of SIBs. This work provides a viable pathway for the application of sulfolane-based electrolytes on SIBs and the design of next-generation high-voltage electrolytes.

The cycling stability of O3‐type NaNi1/3Fe1/3Mn1/3O2 (NFM) as a commercial cathode material for sodium ion batteries (SIBs) is still a challenge. In this study, the Ni/Fe/Mn elements are replaced successfully with tantalum (Ta) in the NFM lattice, which generated additional delocalized electrons and enhanced the binding ability between the transition metal and oxygen, resulting in suppressed lattice distortion during charging and discharging. This caused significant mitigation of voltage decay and improved cycle stability within the potential range of 2.0–4.2 V. The optimized Na(Ni1/3Fe1/3Mn1/3)0.97Ta0.03O2 sample achieved a reversible capacity of 162.6 mAh g−1 at a current rate of 0.1 C and 73.2 mAh g−1 at a high rate of 10 C. Additionally, the average charge/discharge potential retention reached 98% after 100 cycles, significantly mitigating the voltage decay. This work demonstrates a significant contribution towards the practical utilization of NFM cathodes in the SIBs energy storage field. This study addresses the challenge of cycling stability in O3‐NaNi1/3Fe1/3Mn1/3O2 cathode for SIBs by substituting Ni/Fe/Mn with 5d metal tantalum, leading to suppressed lattice distortion. The optimized Na(Ni1/3Fe1/3Mn1/3)0.97Ta0.03O2 sample demonstrates improved reversible capacity, rate performance, voltage decay mitigation, and moisture resistance, showcasing its potential for practical utilization in energy storage applications.