Journal Article

Study on the Characteristics and Mechanisms of Drilling Fluid Loss in Kuqa, Tarim Oilfield

Bao, Dan, Zhang, Shaojun, Zhu, Jinzhi, Qin, Guochuan, Liang, Hongjun, Li, Chengli, Sun, Aisheng

2026

Overview

Frequent drilling fluid lost circulation in the Kuqa foreland area of the Tarim Oilfield severely constrains drilling efficiency and safety. The complex formation structures and diverse lost circulation types in this region are compounded by a lack of systematic classification in existing studies and weak correlation between mechanism analysis and field plugging measures, leading to a deficiency in quantitative decision-making for lost circulation prevention and control. Based on lithology analysis, loss zone pressure differential calculation, well log interpretation, and core observations, this study establishes an integrated “formation–lithology–pressure” diagnostic and classification method for lost circulation. A systematic classification framework comprising five types of lost circulation channels and mechanisms was developed. Based on this, the dominant lost circulation types and characteristics of three typical vertical formations in the Kuqa foreland were clarified: ① The supra-salt sandy conglomerate formations (e.g., Q1x, N2k) are dominated by permeability loss, where the loss rate (V) and bottomhole pressure differential (ΔP) exhibit a strong positive correlation (V ∝ ΔP). On-site application of graded bridging plugging formulations achieved a first-attempt success rate of ≥90%. ② The salt–gypsum formations (E1-2km) are primarily characterized by induced fracture loss, with a weak correlation between V and ΔP and dynamic fracture opening/closing behavior. Conventional rigid plugging materials showed limited effectiveness, resulting in a first-attempt success rate of <50%. ③ The K1bs formation is dominated by vertically developed natural fracture loss, where V and ΔP also demonstrate a strong positive correlation. In a specific Keshen block, a power-law relationship between the fracture aperture (W) and loss rate was established (W = 0.26·V0.62, R2 = 0.98), providing a basis for predicting fracture aperture and optimizing plugging formulations, with a plugging success rate of ≥80%. The classification system and quantitative criteria developed in this study effectively link lost circulation mechanisms, dynamic characteristics, and engineering countermeasures, offering theoretical support and a decision-making framework for optimizing lost circulation prevention and control measures and improving success rates in the Kuqa foreland area.

• Publisher: MDPI AG
• Subject: Apertures / Circulation / Classification / Complex formation / Correlation / Decision making / Drilling / Drilling fluids / Dynamic characteristics / Formations / Geology / Gypsum / Lithology / Machine learning / Oil fields / Permeability / Plugging / Prevention / Propagation