Journal Article

Numerical study of the secondary cooling scheme in the high-speed continuous casting process of billet

Zheng, Yan, Jia, Guanglin, Yuan, Guo, Zhao, Yang, Kang, Jian

2024

Overview

During high-speed continuous casting, the effect of secondary cooling on the quality of the billet is more obvious, and the possibility of quality problems is higher. This study takes the continuous casting machine producing 165 mm × 165 mm billet as the research object. The six different secondary cooling schemes are designed with the 4.5 m/min casting speed. By comparing the shell deformation, surface stress, surface temperature recovery, and metallurgical lengths at different secondary cooling schemes, the secondary cooling scheme applied in the high-speed continuous casting process is selected. The results show that the surface temperature recovery and stress of the billet in Scheme 1 are higher than those of other cooling schemes. The metallurgical length and shell deformation of the billet in Scheme 4 are higher than those of other cooling schemes. In Schemes 2, 3, 5, and 6, the shell deformation of Schemes 3 and 5 is higher than that of Schemes 2 and 6. In Schemes 2 and 6, the maximum surface central stress of the continuous casting billet in the secondary cooling zone is 36.3 MPa and 31 MPa, respectively. Scheme 6 is used as the secondary cooling scheme of high-speed continuous casting in this study. The water quantity in secondary cooling zone 1 ~ 5 segments of Scheme 6 is 28 m3/h, 31 m3/h, 16 m3/h, 10 m3/h, and 6 m3/h, respectively. Finally, the industrial trial is carried out, which proves that Scheme 6 can be applied to high-speed continuous casting.

• Publisher: Springer Nature B.V
• Subject: Billet casting / Billets / Continuous casting / Continuous casting machines / Cooling / Deformation effects / High speed / Metallurgical analysis / Recovery / Surface temperature