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Multi-metal electrohydrodynamic redox 3D printing at the submicron scale
Multi-metal electrohydrodynamic redox 3D printing at the submicron scale
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Multi-metal electrohydrodynamic redox 3D printing at the submicron scale
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Multi-metal electrohydrodynamic redox 3D printing at the submicron scale
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Multi-metal electrohydrodynamic redox 3D printing at the submicron scale
Multi-metal electrohydrodynamic redox 3D printing at the submicron scale
Journal Article

Multi-metal electrohydrodynamic redox 3D printing at the submicron scale

2019
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Overview
An extensive range of metals can be dissolved and re-deposited in liquid solvents using electrochemistry. We harness this concept for additive manufacturing, demonstrating the focused electrohydrodynamic ejection of metal ions dissolved from sacrificial anodes and their subsequent reduction to elemental metals on the substrate. This technique, termed electrohydrodynamic redox printing (EHD-RP), enables the direct, ink-free fabrication of polycrystalline multi-metal 3D structures without the need for post-print processing. On-the-fly switching and mixing of two metals printed from a single multichannel nozzle facilitates a chemical feature size of <400 nm with a spatial resolution of 250 nm at printing speeds of up to 10 voxels per second. As shown, the additive control of the chemical architecture of materials provided by EHD-RP unlocks the synthesis of 3D bi-metal structures with programmed local properties and opens new avenues for the direct fabrication of chemically architected materials and devices. Inkfree multi-material printing is a common challenge in 3D printing. Here, the authors introduce electrohydrodynamic redox printing, a method that enables the deposition of multiple metals and their alloys with nanoscale resolution and thus the synthesis of materials with locally tuned properties.