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Tooth flank machining and modelling of line contact spiral bevel gears with the conical finger-type milling cutter
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Tooth flank machining and modelling of line contact spiral bevel gears with the conical finger-type milling cutter
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Journal Article
Tooth flank machining and modelling of line contact spiral bevel gears with the conical finger-type milling cutter
2023
Overview
Milling spiral bevel gears using the cutterhead to form the line contact conjugate flank with tapered teeth depth is challenging. With this milling process, only local contact based on the reference point can be realized, making it difficult to adjust the contact area and limiting the gear load capacity. To solve the above problems, we develop machining and modelling methods of line contact spiral bevel gears with tapered teeth depth. First, a machining method of line contact spiral bevel gears with the conical finger-type milling cutter was proposed based on the generating gear principle. Second, we developed a cutting motion model based on the cutting motion analysis between the milling cutter and workpiece. Then, the milling cutter’s cutting path equation was solved based on the above cutting motion model. Finally, according to the digital simulation principle, a tooth flank modelling method was explained based on the milling cutter’s envelope motion. The contact simulation analysis and machining test showed that the machined example pair is in full-tooth flank contact, which verified the correctness of the machining and modelling methods. The research results provide a new idea for designing and machining line contact spiral bevel gears.
Publisher
Springer Nature B.V
