Journal Article

Research on Yarn Amount Control for PMSM in Yarn Feeder Based on Improved DSOGI and Kalman Filter

Ruan, Yufan, Lu, Wenqi, Huang, Fuhua, Han, Chaojun

2026

Overview

To solve the problems of rotor position estimation error caused by the installation deviation of Hall sensors and the increase in yarn amount detection error in complex environments, resulting in speed fluctuations and unstable yarn feeding in the traditional permanent magnet synchronous motor (PMSM) drive system for yarn feeder, a control method for yarn amount in yarn feeder PMSMs based on an improved dual second-order generalized integrator (DSOGI) and Kalman filter is proposed. Firstly, in order to reduce the influence of installation deviation of Hall sensors, the three-phase Hall signals are converted into two-phase orthogonal Hall vector signals. An improved DSOGI is used to filter out high-order harmonic components and specific harmonic components in the Hall vector signals, and a cross-coupled structure is constructed to further enhance the fundamental component and suppress high-order harmonic components of negative coefficients. Then, accurate motor rotor position information is extracted by a quadrature phase-locked loop; secondly, in order to obtain accurate information on yarn amount, a system state model based on yarn amount and its rate of change is established, and Kalman filtering is used for optimal estimation of the yarn amount; finally, the above methods are integrated into the PMSM control system of the yarn feeder. Experimental results show that, compared with traditional methods, the PMSM control system of the yarn feeder using the method proposed in this paper has a shorter startup time and smaller steady-state error in motor speed and yarn amount when conveying yarn at a constant speed; when transporting yarn at variable speed, the motor speed and yarn amount settling time are shorter, and the peak deviation is smaller.

• Publisher: MDPI AG
• Subject: Accuracy / Computer vision / Control algorithms / Control systems / Coordinate transformations / cross-coupled structure / Hall sensor / Kalman filter / Kalman filters / Magnets, Permanent / Methods / permanent magnet synchronous motor / quadrature phase-locked loop / second-order generalized integrator / Sensors / Velocity / Yarn