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Controlling torch height and deposition height in robotic wire and arc additive manufacturing on uneven substrate
Controlling torch height and deposition height in robotic wire and arc additive manufacturing on uneven substrate
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Controlling torch height and deposition height in robotic wire and arc additive manufacturing on uneven substrate
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Controlling torch height and deposition height in robotic wire and arc additive manufacturing on uneven substrate
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Controlling torch height and deposition height in robotic wire and arc additive manufacturing on uneven substrate
Controlling torch height and deposition height in robotic wire and arc additive manufacturing on uneven substrate
Journal Article

Controlling torch height and deposition height in robotic wire and arc additive manufacturing on uneven substrate

2024
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Overview
Wire and arc additive manufacturing (WAAM) shows a great application potential to manufacture large-size metal components rapidly. However, the research on WAAM to build structural parts on uneven substrates in some practical engineering applications is still a challenging issue. Controlling torch height and deposition height is the major barrier that limits the high level of automatic manufacturing of parts directly on uneven substrates. This study proposes a cooperative sensing and control strategy to achieve the process stability and deposition height control in robotic pulsed gas tungsten arc additive manufacturing (P-GTA AM) on an uneven substrate. The feedforward and feedback heights during the deposition process are monitored by a passive vision sensor. A feedforward controller and a feedback controller are designed to adjust the GTA torch height and the wire feed speed in real time, respectively. A thin-wall part was fabricated on a V-type substrate. The results demonstrate that the developed cooperative sensing and control strategy can ensure the process stability and realize the deposition height control in robotic P-GTA AM.